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REAR DOOR DISASSEMBLY

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Click here Click here

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed, installed or replaced during the rear door disassembly/reassembly are shown below.

Replacement Part Necessary Procedure Effect/Inoperative Function When Necessary Procedures are not Performed Link
Removal and installation of auxiliary battery terminal Memorize steering angle neutral point LKA/LDA system (for Mono camera type)

for Stereo Camera type:Click here

for Mono Camera type:Click here
Lane control system (for Stereo camera type)
Parking support brake system*
Pre-collision system (for Stereo camera type)
Pre-collision system (for Mono camera type)
Adaptive high beam system

  • Lighting system (EXT)

  • Cornering lights
Variable gear ratio steering system

Click here
Parking assist monitor system

Click here
Panoramic view monitor system

Click here
Initialize Rear Door Sunshade System Rear door sunshade system

Click here
Initialize power trunk lid system Power trunk lid system

Click here

  • Rear multiplex network door ECU LH

  • Rear multiplex network door ECU RH

  • Rear multiplex network door ECU LH or rear multiplex network door ECU RH is the connectors are disconnected

 Initialize rear door sunshade system The rear door sunshade system does not operate

Click here

  • Power window regulator motor assembly LH

  • Power window regulator motor assembly RH

  • Rear door window regulator assembly LH

  • Rear door window regulator assembly RH

  • Rear door glass sub-assembly LH

  • Rear door glass sub-assembly RH

  • Rear door glass run LH

  • Rear door glass run RH

  • Rear door No. 3 glass run LH

  • Rear door No. 3 glass run RH

 Initialize power window control system

  • Auto up and down function

  • Jam protection function

  • Catch protection function

  • Remote control function

  • Key-linked function

  • Wireless transmitter-linked function

  • Key-off operation function

  • Window open warning function

Click here
*: When performing learning using the GTS. Click hereClick here
Tip:

  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

  • When removing the rear door glass sub-assembly LH, move the rear door glass sub-assembly LH to the lowest position before disconnecting the auxiliary battery negative (-) terminal.

Click here

PROCEDURE


  1. Click here

    PRECAUTION

    Note:

    After turning the power switch off, waiting time may be required before disconnecting the cable from the auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the auxiliary battery terminal notice before proceeding with work.

    Click here

  2. Click here

    REMOVE LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY

    Click here

  3. Click here

    DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

    Click here

  4. Click here

    REMOVE REAR DOOR TRIM UPPER COVER LH


    1. B004W2T

      Detach the claw and remove the rear door trim upper cover LH.

  5. Click here

    REMOVE REAR DOOR ARMREST COVER LH


    1. B004XC3

      Detach the claw and remove the rear door armrest cover LH.

  6. Click here

    REMOVE REAR DOOR NO. 2 ARMREST COVER LH


    1. B004X50

      Detach the claw and guide and remove the rear door No. 2 armrest cover LH.

  7. Click here

    REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY LH


    1. w/o Rear Door Sunshade:


      1. B004YMFC01
        B004V32 Place Hands Here
        B004RMI Remove in this Direction

        Remove the 3 screws.

      2. Place your hand at the position shown in the illustration, and while pulling the rear door trim board sub-assembly LH toward you, detach the clip and disconnect the rear door trim board sub-assembly LH from the rear door panel.

      3. B004S94C01
        B004RMI Remove in this Direction

        Pull the rear door trim board sub-assembly LH in the direction indicated by the arrow shown in the illustration to detach the claw and remove the rear door trim board sub-assembly LH.

    2. w/ Rear Door Sunshade:


      1. B004VILC01
        B004V32 Place Hands Here
        B004RMI Remove in this Direction

        Remove the 3 screws.

      2. Place your hands at the positions shown in the illustration, and while pulling the rear door trim board sub-assembly LH toward you, detach the clip and disconnect the rear door trim board sub-assembly LH from the rear door panel.

      3. B004RILC01
        B004RMI Remove in this Direction

        Pull the rear door trim board sub-assembly LH in the direction indicated by the arrow shown in the illustration to detach the claw and remove the rear door trim board sub-assembly LH.

    3. B004VOBC01
      B004RMI Remove in this Direction

      Disconnect the rear door lock remote control cable assembly LH from the rear door inside handle sub-assembly LH.

    4. B004WJOC01
      B004RMI Remove in this Direction
      B004SZX Push

      Detach the claw and disconnect the rear door inside locking cable assembly LH.

    5. Disconnect each connector.

  8. Click here

    REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY

    Click here

  9. Click here

    REMOVE COURTESY LIGHT ASSEMBLY

    Click here

  10. Click here

    REMOVE REAR DOOR LOCK CONTROL KNOB BEZEL LH


    1. B004YCUC01
      B004RMI Remove in this Direction

      Detach the claw and remove the rear door lock control knob bezel LH together with the door lock control knob holder LH.

  11. Click here

    REMOVE DOOR LOCK CONTROL KNOB HOLDER LH


    1. B004URF

      Detach the claw and remove the door lock control knob holder LH.

  12. Click here

    REMOVE REAR NO. 2 SPEAKER ASSEMBLY

    Click here

  13. Click here

    REMOVE NO. 2 COOLER THERMISTOR (for 4 Zone Type)

    Click here

  14. Click here

    REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY LH


    1. B004REC

      Remove the 3 screws and the rear door inside handle sub-assembly LH.

  15. Click here

    REMOVE REAR DOOR TRIM COVER LH


    1. B004WDQ

      Using a clip remover, detach the clip.

    2. B004WAWC01
      B004RMI Remove in this Direction

      Slide the rear door trim cover LH in the direction indicated by the arrow shown in the illustration to detach the clip and remove the rear door trim cover LH.

    3. Remove the remaining 2 clips on the vehicle side.

  16. Click here

    REMOVE REAR DOOR NO. 2 FRAME GARNISH LH


    1. w/o Rear Door Sunshade:


      1. B004SGJC01
        B004RMI Remove in this Direction

        Using a clip remover, detach the clip.

      2. Detach the guide in the direction indicated by the arrow shown in the illustration and remove the rear door No. 2 frame garnish RH.

    2. w/ Rear Door Sunshade:


      1. B004U1GC01
        B004RMI Remove in this Direction

        Detach the guide in the direction indicated by the arrow shown in the illustration and remove the rear door No. 2 frame garnish LH.

  17. Click here

    REMOVE REAR DOOR FRAME GARNISH LH


    1. w/o Rear Door Sunshade:


      1. B004TAPC01
        B004RMI Remove in this Direction

        Using a clip remover, detach the clip.

      2. Detach the guide in the direction indicated by the arrow shown in the illustration and remove the rear door frame garnish LH.

    2. w/ Rear Door Sunshade:


      1. B004VVSC01
        *a Clip <A>
        *b Clip <B>
        B004RMI Remove in this Direction

        Using a clip remover, detach the clip <A>.

      2. Detach the clip <B>.

      3. Detach the guide in the direction indicated by the arrow shown in the illustration and remove the rear door frame garnish LH.

  18. Click here

    REMOVE CURTAIN RAIL SIDE COVER LH (w/ Rear Door Sunshade)


    1. B004WI5C01
      B004RMI Remove in this Direction

      Detach the claw and remove the curtain rail side cover LH in the direction indicated by the arrow shown in the illustration.

  19. Click here

    REMOVE REAR CURTAIN SUB-ASSEMBLY LH (w/ Rear Door Sunshade)

    Click here

  20. Click here

    REMOVE REAR SIDE WINDOW COVER LH (w/ Rear Door Sunshade)


    1. B004SQX

      Remove the 2 bolts and rear side window cover LH.

  21. Click here

    REMOVE REAR DOOR GLASS INNER WEATHERSTRIP LH


    1. B004SNQC01
      B004RMI Remove in this Direction

      Remove the rear door glass inner weatherstrip LH in the direction indicated by the arrow shown in the illustration.

  22. Click here

    REMOVE REAR DOOR FRONT BELT SEAL LH


    1. B004UHRC01
      B004RMI Remove in this Direction

      Remove the rear door front belt seal LH as shown in the illustration.

  23. Click here

    REMOVE REAR DOOR REAR BELT SEAL LH


    1. B004YIRC01
      B004RMI Remove in this Direction

      Remove the rear door rear belt seal LH as shown in the illustration.

  24. Click here

    REMOVE REAR SPEAKER ASSEMBLY

    Click here

  25. Click here

    REMOVE REAR MULTIPLEX NETWORK DOOR ECU LH


    1. B004WZKC01
      B004SZX Screw
      B004UK4 Connector

      Disconnect the clamp and 2 connectors.

    2. Remove the 2 screws and rear multiplex network door ECU LH.

  26. Click here

    REMOVE REAR DOOR SERVICE HOLE COVER LH


    1. Disconnect the clamps and connectors.

    2. B004UKN

      Detach the clip and remove the rear door service hole cover LH.

    3. B004YB2C01
      B004RMI Remove in this Direction

      Pull out the rear door lock remote control cable assembly LH and rear door inside locking cable assembly LH from the rear door service hole cover LH as shown in the illustration.

  27. Click here

    REMOVE REAR DOOR FRONT BELT MOULDING END COVER LH

    Tip:

    When removing the rear door front belt moulding end cover LH, heat the rear door panel and rear door front belt moulding end cover LH using a heat light.

    Standard
    Item Temperature
    Rear Door Panel 40 to 60°C (104 to 140°F)
    Rear Door Front Belt Moulding End Cover LH 20 to 30°C (68 to 86°F)
    CAUTION:
    B004UGDC71
    *a Heated Part
    *b Heat Light

    • Do not touch the heat light and heated parts.

    • Touching the heat light may result in burns.

    • Touching heated parts for a long time may result in burns.


    1. B004UHFC01
      B004VGX Protective Tape

      Apply protective tape around the rear door front belt moulding end cover LH.

    2. B004RRLC01
      B004RMI Remove in this Direction
      B004VGX Double-sided Tape

      Using moulding remover D, remove the double-sided tape.

    3. Detach the claw in the direction indicated by the arrow shown in the illustration and remove the rear door front belt moulding end cover LH.

  28. Click here

    REMOVE REAR DOOR REAR BELT MOULDING END COVER LH

    Tip:

    When removing the rear door rear belt moulding end cover LH, heat the rear door panel and rear door rear belt moulding end cover LH using a heat light.

    Standard
    Item Temperature
    Rear Door Panel 40 to 60°C (104 to 140°F)
    Rear Door Rear Belt Moulding End Cover LH 20 to 30°C (68 to 86°F)
    CAUTION:
    B004UGDC71
    *a Heated Part
    *b Heat Light

    • Do not touch the heat light and heated parts.

    • Touching the heat light may result in burns.

    • Touching heated parts for a long time may result in burns.


    1. B004VT7C01
      B004VGX Protective Tape

      Apply protective tape around the rear door rear belt moulding end cover LH.

    2. B004RW8C01
      B004VGX Double-sided Tape

      Using moulding remover D, remove the double-sided tape.

    3. Detach the claw and remove the rear door rear belt moulding end cover LH.

  29. Click here

    REMOVE REAR DOOR NO. 2 WEATHERSTRIP LH

    Tip:

    When removing the rear door No. 2 weatherstrip LH, heat the rear door panel and rear door No. 2 weatherstrip LH using a heat light.

    Standard
    Item Temperature
    Rear Door Panel 40 to 60°C (104 to 140°F)
    Rear Door No. 2 Weatherstrip LH 20 to 30°C (68 to 86°F)
    CAUTION:
    B004UGDC71
    *a Heated Part
    *b Heat Light

    • Do not touch the heat light and heated parts.

    • Touching the heat light may result in burns.

    • Touching heated parts for a long time may result in burns.


    1. B004TA0C01
      B004VGX Double-sided Tape

      Remove the double-sided tape and rear door No. 2 weatherstrip LH.

  30. Click here

    REMOVE REAR DOOR WINDOW FRAME MOULDING LH(CENTER PILLAR SIDE)

    Click here

  31. Click here

    REMOVE REAR DOOR WINDOW FRAME MOULDING LH(REAR PILLAR SIDE)

    Click here

  32. Click here

    REMOVE REAR DOOR OUTSIDE MOULDING INSERT LH

    Click here

  33. Click here

    REMOVE REAR DOOR BELT MOULDING LH

    Click here

  34. Click here

    REMOVE REAR DOOR QUARTER WINDOW GLASS SUB-ASSEMBLY LH


    1. B004W8VC01
      B004RMI Remove in this Direction (1)
      B004T3S Remove in this Direction (2)

      Disconnect the front side of the rear door glass run LH as shown in the illustration.

    2. B004UIC

      Remove the 3 bolts.

    3. B004VJIC01
      B004RMI Remove in this Direction (1)
      B004T3S Remove in this Direction (2)

      Remove the rear door quarter window glass sub-assembly LH together with the rear door glass run LH as shown in the illustration.

  35. Click here

    REMOVE REAR DOOR GLASS RUN LH


    1. B004Y7RC01
      B004RMI Remove in this Direction

      Remove the rear door glass run LH from the rear door quarter window glass sub-assembly LH.

  36. Click here

    REMOVE REAR DOOR GLASS SUB-ASSEMBLY LH


    1. B004Y05

      Connect the rear multiplex network door ECU LH.

    2. Remove the plug hole.

    3. B004WRW

      Connect the connector and temporarily install the rear door trim board sub-assembly LH.

    4. Connect the cable to the negative (-) auxiliary battery terminal.

    5. Turn the power switch on (IG).

    6. Move the rear door glass sub-assembly LH until the installation bolts can be seen.

    7. Turn the power switch off.

    8. Disconnect the cable from the negative (-) auxiliary battery terminal.

      CAUTION:
      B004UM0

      • Wait at least 90 seconds after disconnecting the cable from the auxiliary battery negative (-) terminal to disable the SRS system.

      • If the airbag deploys for any reason, it may cause a serious accident.

      Note:

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

      Click here

    9. Disconnect the connector and remove the rear door trim board sub-assembly LH.

    10. Remove the rear multiplex network door ECU LH.

    11. B004YHVC01
      B004RMI Remove in this Direction

      Remove the 2 bolts and the rear door glass sub-assembly LH from the rear door window regulator sub-assembly LH.

      Note:

      Do not damage the rear door glass sub-assembly LH.

  37. Click here

    REMOVE REAR DOOR FRONT WINDOW GUIDE SUB-ASSEMBLY LH


    1. B004VZ1C01
      B004RMI Remove in this Direction

      Remove the Bolt.

    2. Detach the claw and remove the rear door front window guide sub-assembly LH.

  38. Click here

    REMOVE REAR DOOR REAR WINDOW FRAME LH


    1. Set a 4.0 mm diameter drill bit into an air drill.

    2. B004YFLC12
      *a Wind Vinyl Tape

      Wind vinyl tape around the 4.0 mm diameter drill bit 5.0 mm from the tip of the drill.

      Standard Value
      Area Standard Value
      A 5.0 mm (0.197 in.)
      Tip:

      Wind vinyl tape around the drill bit to prevent drilling too deep.

    3. B004TKI

      Lightly press the air drill against the rivets, drill off the flanges of the rivets and remove the 4 rivets.

      CAUTION:

      Be careful of the drilled rivets as they are hot

      Note:

      • Pressing the air drill excessively will cause the rivet to turn and result in the rivet not being drilled.

      • Do not pry the rivet with the air drill. This may cause damage to the installation hole of the rivet or the drill bit.

      • Wear protective glasses.

    4. B004SVN

      Detach the clip and remove the rear door rear window frame LH.

      Note:

      Do not damage the vehicle body with the rear door rear window frame LH.

  39. Click here

    REMOVE REAR DOOR BELT MOULDING SUB-ASSEMBLY LH

    Click here

  40. Click here

    REMOVE REAR DOOR NO. 3 GLASS RUN LH

    Click here

  41. Click here

    REMOVE REAR DOOR UPPER WINDOW FRAME MOULDING LH

    Click here

  42. Click here

    REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY LH


    1. Disconnect the connector.

    2. B004TLEC01
      B004SZX Nut
      B004UK4 Connector

      Remove the 6 nuts and the rear door window regulator sub-assembly LH.

      Note:

      Do not damage the rear door panel assembly with the rear door window regulator sub-assembly LH.

      B004RRCC01
      B004RMI Remove in this Direction
      Tip:

      When removing the rear door window regulator sub-assembly LH, pull it out from the service hole as shown in the illustration.

  43. Click here

    REMOVE REAR DOOR LOCK ASSEMBLY LH

    Click here

  44. Click here

    REMOVE REAR DOOR LOCK COVER SUB-ASSEMBLY LH

    Click here

  45. Click here

    REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH

    Click here

  46. Click here

    REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY LH

    Click here

  47. Click here

    REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY LH


    1. B004TKLC01
      B004RMI Remove in this Direction
      B004VGX Protective Tape

      Using a thin-bladed screwdriver with its tip wrapped with protective tape, detach the claw and disconnect the connector cover as shown in the illustration.

    2. B004TZIC01
      B004VGX Protective Tape

      Using a thin-bladed screwdriver with its tip wrapped with protective tape, disconnect the connector as shown in the illustration.

    3. B004R9AC01
      *1 Holder
      B004RMI Remove in this Direction

      Detach the holder as shown in the illustration.

    4. B004S3KC01
      B004RMI Remove in this Direction

      Remove the rear door outside handle assembly LH in the direction indicated by the arrow shown in the illustration.

  48. Click here

    REMOVE REAR DOOR OUTSIDE HANDLE COVER LH


    1. B004XYK

      Using a T30 "TORX" socket wrench, loosen the TORX screw.

    2. Detach the claw and remove the rear door outside handle cover LH.

  49. Click here

    REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD


    1. B004SZDC01
      B004RMI Remove in this Direction (1)
      B004T3S Remove in this Direction (2)

      Detach the claw and guide and remove the rear door front outside handle pad.

  50. Click here

    REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD


    1. B004RB5C01
      B004RMI Remove in this Direction (1)
      B004T3S Remove in this Direction (2)

      Detach the claw and guide and remove the rear door rear outside handle pad.

  51. Click here

    REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH


    1. B004RL9C01
      *A Inside
      *B Outside

      Using a T30 "TORX" socket wrench, loosen the screw.

    2. Detach the claw and remove the rear door outside handle frame sub-assembly LH together with the wire harness as shown in the illustration.

    3. B004VUN

      Disconnect the wire harness clamp.

  52. Click here

    REMOVE REAR DOOR CHECK ASSEMBLY LH


    1. B004TIKC01
      B004SZX Nut
      B004UK4 Bolt

      Remove the bolt, 2 nuts and rear door check assembly LH.

  53. Click here

    REMOVE REAR DOOR WEATHERSTRIP LH


    1. B004XB4C01
      B004VGX Double-sided Tape

      Detach the clip.

    2. Peel off the double-sided tape shown in the illustration and remove the rear door weatherstrip LH.

  54. Click here

    REMOVE REAR DOOR NO. 5 WEATHERSTRIP LH


    1. B004TKNC01
      B004VGX Double-sided Tape

      Detach the clip.

    2. Peel off the double-sided tape shown in the illustration and remove the rear door No. 5 weatherstrip LH.