ENGINE ASSEMBLY REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the engine assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Battery terminal is disconnected/reconnected Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes) Stop and start system

Click here

Memorize steering angle neutral point LKA/LDA system

Click here

Parking support brake system*1
Pre-collision system
Adaptive high beam system

    Lighting system (EXT)

  • Cornering lights
Variable gear ratio steering system

Click here

Parking assist monitor system

Click here

Panoramic view monitor system

Click here

Initialize rear door sunshade system Rear door sunshade system

Click here

Initialize power trunk lid system Power trunk lid system

Click here


  • Throttle body with motor assembly

  • Cleaning the deposits from the throttle body with motor assembly

  • Cam timing control motor with EDU assembly (Including removal and installation)

  • Camshaft timing intake gear assembly (Including removal and installation)

  • Cylinder head sub-assembly

  • Camshaft (for intake or exhaust camshaft)

  • Camshaft timing exhaust gear assembly

  • Piston

  • Port fuel injector assembly

  • Direct fuel injector assembly

  • Fuel pump (for low pressure side)

  • Fuel pump assembly (for high pressure side)

  • No. 2 fuel pressure sensor (for low pressure side)

  • Fuel pressure sensor (for high pressure side)

  • Air fuel ratio sensor (sensor 1)

  • Air fuel ratio sensor (sensor 2)

  • Spark plug

  • Ignition coil assembly

  • Air leaks from intake system

  • Gas leaks from exhaust system

  • Turbocharger sub-assembly

 Inspection after repairs

  • Poor idle, etc.

  • Engine start function, etc.

w/ Canister Pump Module:

Click here

w/o Canister Pump Module:

Click here

Piston ring Inspection after repair

  • Poor idle, etc.

  • Engine start function, etc.

    Heavy Knock History

  • Initializes the stored history data

 -
Front exhaust pipe assembly*3 GPF deposition value clear

  • MIL comes on

  • Deterioration of fuel efficiency

Click here

Replacement of engine assembly Inspection after repair

  • Poor idle, etc.

  • Engine start function, etc.

w/ Canister Pump Module:

Click here

w/o Canister Pump Module:

Click here


  • Reset memory

  • Perform road test to allow ECM to learn

  • Large shift shock

  • Deterioration of fuel efficiency

for AGA0E:

Click here

for AGA0F:

Click here

ECM Vehicle Identification Number (VIN) registration DTC P063051 is output

w/ Canister Pump Module:

Click here

w/o Canister Pump Module:

Click here


    Heavy Knock History

  • Save history

  • Write history

 -

    for AGA0E:

  • Automatic transmission assembly

  • Set transmission compensation code (step 1)*2

  • Perform road test to allow ECM to learn

  • Large shift shock

  • Engine overruns

for Initialization:

Click here

for Registration:

Click here


    for AGA0E:

  • Automatic transmission fluid

 ATF thermal degradation estimate reset The value of the Data List item "ATF Thermal Degradation Estimate" is not estimated correctly.

Click here


    for AGA0F:

  • Automatic transmission assembly with transfer

  • Set transmission compensation code (step 1)*2

  • Perform road test to allow ECM to learn

  • Large shift shock

  • Engine overruns

for Initialization:

Click here

for Registration:

Click here


    for AGA0F:

  • Automatic transmission fluid

 ATF thermal degradation estimate reset The value of the Data List item "ATF Thermal Degradation Estimate" is not estimated correctly.

Click here

Parts between the steering wheel and tires have been removed/installed, replaced or adjusted Perform Actuator Angle Neutral Point Calibration and Initialization

  • Variable gear ratio steering system

  • Steering wheel off-center

  • DTCs are output

Click here

Front bumper assembly (Including removal and installation)

  • Ultrasonic sensor detection angle

  • Ultrasonic sensor detection angle registration

 Parking support brake system

Click here

Front television camera view adjustment Panoramic view monitor system

Click here

Suspension, tires, etc

  • Ultrasonic sensor detection angle

  • Ultrasonic sensor detection angle registration

 Parking support brake system

Click here


  • Parking assist ECU initialization

  • Adjust steering angle

  • Rear television camera view adjustment (for Rear camera detection system)

 Panoramic view monitor system

Click here

Rear television camera assembly optical axis (Back camera position setting) Parking assist monitor system

Click here

*1: When performing learning using the GTS.
Click here Click here
*2: Set the transmission compensation code for the new automatic transmission.
*3: w/ Gasoline Particulate Filter

CAUTION:


  • B006FNWC01
    *a An Object Exceeding Weight Limit of Engine Lifter

    The engine assembly with transaxle is very heavy. Be sure to follow the procedure described in the repair manual, or the engine lifter may suddenly drop or the engine assembly with transaxle may fall off the engine lifter.

  • B006A7T

    To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work.

    Click here

  2. AIR SUSPENSION CONTROL PROHIBITED (w/ Air Suspension)

    Click here

  3. REMOVE LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY

    Click here

  4. REMOVE TOOL BOX

    Click here

  5. DISCHARGE FUEL SYSTEM PRESSURE

    Click here

  6. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  7. PARKING LOCK FORCED RELEASE


  8. REMOVE UPPER RADIATOR SUPPORT SEAL


    1. B006FVX

      Remove the 7 clips and upper radiator support seal.

  9. REMOVE RADIATOR COVER PLATE


    1. B006B7F

      Remove the 7 clips and radiator cover plate.

  10. REMOVE LOWER RADIATOR AIR DEFLECTOR


    1. B006D0W

      Remove the 6 clips and lower radiator air deflector.

  11. REMOVE V-BANK COVER SUB-ASSEMBLY


    1. B006D6KC01
      *a Pin
      *b Hook

      Raise the front of the V-bank cover sub-assembly to detach the 2 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover sub-assembly.

  12. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM


    1. for HFC-134a (R134a):

      Click here

    2. for HFO-1234yf (R1234yf):

      Click here

  13. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

  14. REMOVE FRONT WHEEL

    Click here

  15. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY (for 2WD)


    1. B006B05

      Remove the 15 screws, 3 clips and No. 1 engine under cover assembly.

  16. REMOVE TRANSMISSION UNDER COVER (for 2WD)


    1. B006CK7C02
      B006AHR Screw
      B006EC9 Bolt

      Remove the 2 bolts, 2 screws and transmission under cover.

  17. REMOVE NO. 2 ENGINE UNDER COVER ASSEMBLY (for 2WD)


    1. B006B6Z

      Remove the 10 bolts, clip and No. 2 engine under cover assembly.

  18. REMOVE FRONT SUSPENSION MEMBER BRACE (for 2WD)


    1. B006FNB

      Remove the 4 bolts and front suspension member brace.

  19. REMOVE STRUT BAR BRACKET SUPPORT SUB-ASSEMBLY (for 2WD)


    1. B006FHZ

      Remove the 4 bolts and strut bar bracket support sub-assembly.

  20. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY (for AWD)


    1. B006CBE

      Remove the 12 screws, 3 clips and No. 1 engine under cover assembly.

  21. REMOVE TRANSMISSION UNDER COVER (for AWD)


    1. B006D8YC02
      B006AHR Screw
      B006EC9 Bolt

      Remove the 4 bolts, screw and transmission under cover.

  22. REMOVE NO. 2 ENGINE UNDER COVER ASSEMBLY (for AWD)


    1. B006GJS

      Remove the 11 bolts, and No. 2 engine under cover assembly.

  23. REMOVE FRONT SUSPENSION MEMBER BRACE (for AWD)


    1. B006E38

      Remove the 4 bolts and front suspension member brace.

  24. REMOVE STRUT BAR BRACKET SUPPORT SUB-ASSEMBLY (for AWD)


    1. B006E8G

      Remove the 7 bolts and strut bar bracket support sub-assembly.

  25. DRAIN ENGINE OIL

    Click here

  26. DRAIN ENGINE COOLANT

    Click here

  27. DRAIN COOLANT (for Intercooler)

    Click here

  28. DRAIN AUTOMATIC TRANSMISSION FLUID


  29. DRAIN DIFFERENTIAL OIL (for AWD)

    Click here

  30. REMOVE FRONT WIPER ARM HEAD CAP

    Click here

  31. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH

    Click here

  32. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH

    Click here

  33. REMOVE FRONT FENDER REINFORCEMENT SUB-ASSEMBLY TOP LH

    Click here

  34. REMOVE HOOD TO COWL TOP SEAL

    Click here

  35. REMOVE COWL TOP VENTILATOR LOUVER REINFORCEMENT

    Click here

  36. REMOVE CENTER NO. 2 COWL TOP VENTILATOR LOUVER

    Click here

  37. REMOVE CENTER COWL TOP VENTILATOR LOUVER

    Click here

  38. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

    Click here

  39. REMOVE RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY LH


    1. B006DG9

      Remove the 2 bolts and radiator support to crossmember brace sub-assembly LH.

  40. REMOVE RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY RH


    1. B006FMN

      Remove the 2 bolts and radiator support to crossmember brace sub-assembly RH.

  41. REMOVE FENDER APRON BRACE SUB-ASSEMBLY LH


    1. B006FAS

      Remove the 2 bolts and fender apron brace sub-assembly LH.

  42. REMOVE FENDER APRON BRACE SUB-ASSEMBLY RH


    1. B0069VH

      Remove the 2 bolts and fender apron brace sub-assembly RH.

  43. REMOVE AIR CLEANER ASSEMBLY LH


    1. B006ALM

      Disconnect the mass air flow meter sub-assembly connector.

    2. Detach the clamp and disconnect the wire harness clamp from the air cleaner assembly LH.

    3. Disconnect the vacuum hose sub-assembly.

    4. B006BWPC02
      *1 Air Cleaner Support

      Pull out the 3 air cleaner assembly LH pins from the air cleaner support bracket and radiator upper support.

    5. Loosen the hose clamp and remove the air cleaner assembly LH.

  44. REMOVE AIR CLEANER ASSEMBLY RH


    1. B006BX0

      Disconnect the mass air flow meter sub-assembly connector.

    2. Disconnect the vacuum switching valve assembly connector.

    3. Detach the 2 clamps and disconnect the wire harness clamp from the air cleaner assembly RH.

    4. Disconnect the 2 vacuum hose sub-assemblies.

    5. B006DE3C02
      *1 Air Cleaner Support

      Pull out the 3 air cleaner assembly RH pins from the air cleaner support bracket and radiator upper support.

    6. Loosen the hose clamp and remove the air cleaner assembly RH.

  45. DISCONNECT NO. 1 FUEL VAPOR FEED HOSE


    1. B006DPH

      Slide the clip and disconnect the No. 1 fuel vapor feed hose from the fuel vapor feed pipe.

  46. REMOVE RADIATOR RESERVE TANK ASSEMBLY

    Click here

  47. REMOVE INTERCOOLER RESERVE TANK ASSEMBLY

    Click here

  48. REMOVE HEATER ACCESSORY ASSEMBLY (w/ Stop And Start System)


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  49. DISCONNECT NO. 3 RADIATOR HOSE

    Click here

  50. DISCONNECT NO. 4 RADIATOR HOSE

    Click here

  51. DISCONNECT INLET HEATER WATER HOSE


    1. B006GXEC02
      *a Retainer

      Release the retainer and disconnect the inlet heater water hose from the No. 1 water by-pass pipe as shown in the illustration.

  52. DISCONNECT OUTLET HEATER WATER HOSE


    1. B006DSXC02
      *a Retainer

      Release the retainer and disconnect the outlet heater water hose from the heater outlet pipe as shown in the illustration.

  53. DISCONNECT NO. 1 VACUUM HOSE CONNECTOR

    Click here

  54. REMOVE NO. 1 OIL COOLER OUTLET HOSE (w/ In-tank Oil Cooler)


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  55. REMOVE WATER INLET HOSE (w/ In-tank Oil Cooler)


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  56. REMOVE NO. 1 TRANSMISSION OIL COOLER HOSE (w/ In-tank Oil Cooler)


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  57. REMOVE NO. 1 OIL COOLER INLET HOSE (w/ In-tank Oil Cooler)


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  58. REMOVE NO. 1 WATER BY-PASS HOSE (w/ In-tank Oil Cooler)


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  59. REMOVE WATER INLET HOSE (w/o In-tank Oil Cooler)


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  60. REMOVE NO. 1 OIL COOLER OUTLET HOSE (w/o In-tank Oil Cooler)


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  61. REMOVE NO. 1 OIL COOLER INLET HOSE (w/o In-tank Oil Cooler)


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  62. REMOVE NO. 1 WATER BY-PASS HOSE (w/o In-tank Oil Cooler)


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  63. DISCONNECT NO. 2 ENGINE WIRE (for LHD)

    Tech Tips

    After disconnecting the wire harness, secure it with tape or equivalent to keep it out of the way.


    1. Remove the upper relay block cover from the No. 1 engine room relay block.

    2. B006BMK

      Detach the clamp.

    3. Remove the bolt.

    4. Detach the 2 claws and disconnect the No. 2 engine wire from the No. 1 engine room relay block.

  64. DISCONNECT NO. 2 ENGINE WIRE (for RHD)

    Tech Tips

    After disconnecting the wire harness, secure it with tape or equivalent to keep it out of the way.


    1. Remove the upper relay block cover from the No. 1 engine room relay block.

    2. B006CNS

      Detach the clamp.

    3. Remove the bolt.

    4. Detach the 2 claws and disconnect the No. 2 engine wire from the No. 1 engine room relay block.

  65. DISCONNECT ENGINE WIRE (for LHD)

    Tech Tips

    After disconnecting the wire harness, secure it with tape or equivalent to keep it out of the way.


    1. B006EYVC01
      *A for 2WD
      *B for AWD

      for 2WD:


      1. Detach the clamp.

    2. for AWD:


      1. Detach the 2 clamps.

    3. Remove the nut.

    4. Detach the 2 claws and disconnect the engine wire from the No. 1 engine room relay block.

    5. B006BG5

      Disconnect the 2 ECM connectors.

      Click here

    6. Detach the clamp.

    7. B006CL9

      Detach the 2 claws and disconnect the No. 1 semiconductor power integration ECU from the No. 1 engine room relay block.

    8. B006A7D

      Disconnect the 2 connectors.

    9. Detach the claw and disconnect the junction connector.

    10. B006EP1C01
      B006DHE Disconnect in this Direction

      Detach the 2 claws and disconnect the connector holder from the No. 1 engine room relay block.

  66. DISCONNECT ENGINE WIRE (for RHD)

    Tech Tips

    After disconnecting the wire harness, secure it with tape or equivalent to keep it out of the way.


    1. B006BD5

      Detach the clamp.

    2. Remove the nut.

    3. Detach the 2 claws and disconnect the engine wire from the No. 1 engine room relay block.

    4. B006DN6

      Disconnect the 2 ECM connectors.

      Click here

    5. Detach the clamp.

    6. B006FTG

      Detach the 2 claws and disconnect the No. 1 semiconductor power integration ECU from the No. 1 engine room relay block.

    7. B006DM5

      Disconnect the 2 connectors.

    8. Detach the claw and disconnect the junction connector.

    9. B006B9N

      Detach the 2 claws and disconnect the connector holder from the No. 1 engine room relay block.

  67. DISCONNECT NO. 3 ENGINE ROOM WIRE (for LHD)

    Tech Tips

    After disconnecting the wire harness, secure it with tape or equivalent to keep it out of the way.


    1. B006F8D

      RH Side:


      1. Disconnect the 2 connectors.

      2. Detach the 3 clamps and disconnect the No. 3 engine room wire.

    2. B006EO2C01
      *1 No. 3 Engine Room Wire
      *2 No. 10 Connector Holder

      LH Side:


      1. Disconnect the connector.

      2. Detach the claw and disconnect the No. 10 connector holder.

      3. Remove the 2 bolts and disconnect the No. 3 engine room wire.

  68. DISCONNECT NO. 3 ENGINE ROOM WIRE (for RHD)

    Tech Tips

    After disconnecting the wire harness, secure it with tape or equivalent to keep it out of the way.


    1. B006G4XC01
      *1 No. 3 Engine Room Wire
      *2 No. 10 Connector Holder

      Disconnect the connector.

    2. Detach the claw and disconnect the No. 10 connector holder.

    3. Remove the 2 bolts and disconnect the No. 3 engine room wire.

  69. DISCONNECT NO. 3 ENGINE WIRE

    Tech Tips

    After disconnecting the wire harness, secure it with tape or equivalent to keep it out of the way.


    1. B006GTP

      Detach the clamp.

    2. Remove the 2 bolts and disconnect the No. 3 engine wire from the timing chain or belt cover sub-assembly and wire harness clamp bracket.

  70. REMOVE AIR CLEANER SUPPORT BRACKET


    1. B006GZ6

      Remove the 2 bolts and air cleaner support bracket.

  71. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  72. DISCONNECT SUCTION HOSE SUB-ASSEMBLY


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  73. DISCONNECT FUEL TUBE SUB-ASSEMBLY


    1. B006E5G

      Disconnect the fuel tube sub-assembly.

      Click here

  74. DISCONNECT INTERCOOLER COOLING WATER INLET HOSE AND INTERCOOLER COOLING WATER OUTLET HOSE


    1. B006DQQ

      Slide the clips and disconnect the intercooler cooling water inlet hose and intercooler cooling water outlet hose from the No. 1 water by-pass tube.

  75. REMOVE FRONT BUMPER COVER


    1. for Sport Package:

      Click here

    2. except Sport Package:

      Click here

  76. REMOVE NO. 2 FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY


    1. B006AGNC02
      *A w/o Active Stabilizer System
      *B w/ Active Stabilizer System
      *1 Bracket

      w/o Active Stabilizer System:


      1. Remove the 6 nuts and No. 2 front bumper reinforcement sub-assembly.

    2. w/ Active Stabilizer System:


      1. Remove the 6 nuts, bracket and No. 2 front bumper reinforcement sub-assembly.

  77. REMOVE RADIATOR SUPPORT EXTENSION LH


    1. B006ESP

      Open a part of the front fender liner LH as shown in the illustration.

    2. B006FG7

      Remove the 3 bolts, detach the 2 claws and remove the radiator support extension LH from the radiator support opening cover.

  78. REMOVE RADIATOR SUPPORT EXTENSION RH


    1. B0069GV

      Open a part of the front fender liner RH as shown in the illustration.

    2. B006D8X

      Remove the 3 bolts, detach the 2 claws and remove the radiator support extension RH from the radiator support opening cover.

  79. REMOVE RADIATOR SUPPORT OPENING COVER


    1. B006BLH

      Remove the 4 bolts, detach the 3 claws and remove the radiator support opening cover from the front crossmember sub-assembly.

  80. DISCONNECT FRONT ACTIVE STABILIZER CONTROL ECU CONNECTOR (w/ Active Stabilizer System)


    1. B006DK1

      Detach the clamp and disconnect the 3 connectors.

  81. REMOVE REAR FRAME RAIL SUB-ASSEMBLY LH


    1. B006DYD

      for 2WD:


      1. Remove the 3 bolts, 2 nuts and rear frame rail sub-assembly LH.

    2. B006CZ0

      for AWD:


      1. Remove the 3 bolts and rear frame rail sub-assembly LH.

  82. REMOVE REAR FRAME RAIL SUB-ASSEMBLY RH


    1. B006A8W

      for 2WD:


      1. Remove the 3 bolts, 2 nuts and rear frame rail sub-assembly RH.

    2. B006ER0

      for AWD:


      1. Remove the 3 bolts and rear frame rail sub-assembly RH.

  83. REMOVE REAR FLOOR SIDE MEMBER COVER LH

    Click here

  84. REMOVE REAR FLOOR SIDE MEMBER COVER RH

    Click here

  85. REMOVE NO. 2 FLOOR BOARD SUB-ASSEMBLY

    Click here

  86. REMOVE FLOOR BOARD SUB-ASSEMBLY

    Click here

  87. REMOVE NO. 3 EXHAUST PIPE SUPPORT BRACKET

    Click here

  88. REMOVE FRONT CENTER FLOOR BRACE SUB-ASSEMBLY

    Click here

  89. INSTALL SST WITH FRONT EXHAUST PIPE ASSEMBLY

    Click here

  90. REMOVE FRONT EXHAUST PIPE ASSEMBLY

    Click here

  91. REMOVE NO. 1 CENTER FLOOR HEAT INSULATOR SUB-ASSEMBLY

    Click here

  92. REMOVE NO. 2 FUEL TANK PROTECTOR

    Click here

  93. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY

    Click here

  94. SEPARATE STEERING SLIDING WITH SHAFT YOKE SUB-ASSEMBLY (for 2WD)

    Click here

  95. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for AWD)

    Click here

  96. DISCONNECT FRONT SKID CONTROL SENSOR WIRE LH (for 2WD)

    Click here

  97. DISCONNECT FRONT SKID CONTROL SENSOR WIRE RH (for 2WD)

    Tech Tips

    Remove the RH side following the same procedure as for the LH side.

  98. DISCONNECT FRONT SPEED SENSOR LH (for AWD)

    Click here

  99. DISCONNECT FRONT SPEED SENSOR RH (for AWD)

    Tech Tips

    Remove the RH side following the same procedure as for the LH side.

  100. REMOVE FRONT AXLE SHAFT NUT LH (for AWD)

    Click here

  101. REMOVE FRONT AXLE SHAFT NUT RH (for AWD)

    Tech Tips

    Remove the RH side following the same procedure as for the LH side.

  102. DISCONNECT FRONT HEIGHT CONTROL SENSOR SUB-ASSEMBLY LH


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  103. DISCONNECT FRONT HEIGHT CONTROL SENSOR SUB-ASSEMBLY RH

    Tech Tips

    Remove the RH side following the same procedure as for the LH side.

  104. DISCONNECT DISC BRAKE CYLINDER ASSEMBLY LH

    Click here

  105. DISCONNECT DISC BRAKE CYLINDER ASSEMBLY RH

    Tech Tips

    Remove the RH side following the same procedure as for the LH side.

  106. REMOVE FRONT DISC LH


    1. for 6-Pot Caliper:

      Click here

    2. except 6-Pot Caliper:

      Click here

  107. REMOVE FRONT DISC RH

    Tech Tips

    Remove the RH side following the same procedure as for the LH side.

  108. REMOVE FRONT DISC BRAKE DUST COVER LH

    Click here

  109. REMOVE FRONT DISC BRAKE DUST COVER RH

    Tech Tips

    Remove the RH side following the same procedure as for the LH side.

  110. DISCONNECT TIE ROD ASSEMBLY LH


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  111. DISCONNECT TIE ROD ASSEMBLY RH

    Tech Tips

    Remove the RH side following the same procedure as for the LH side.

  112. DISCONNECT FRONT STABILIZER LINK ASSEMBLY LH (for 2WD)

    Click here

  113. DISCONNECT FRONT STABILIZER LINK ASSEMBLY RH (for 2WD)

    Tech Tips

    Remove the RH side following the same procedure as for the LH side.

  114. DISCONNECT FRONT PNEUMATIC CYLINDER WITH SHOCK ABSORBER ASSEMBLY LH (for 2WD)

    Click here

  115. DISCONNECT FRONT PNEUMATIC CYLINDER WITH SHOCK ABSORBER ASSEMBLY RH (for 2WD)

    Tech Tips

    Remove the RH side following the same procedure as for the LH side.

  116. DISCONNECT FRONT PNEUMATIC CYLINDER WITH SHOCK ABSORBER ASSEMBLY LH (for AWD)


    1. B006FLN

      Remove the bolt. Then disconnect the absorber and absorber bracket.

  117. DISCONNECT FRONT PNEUMATIC CYLINDER WITH SHOCK ABSORBER ASSEMBLY RH (for AWD)

    Tech Tips

    Remove the RH side following the same procedure as for the LH side.

  118. DISCONNECT FRONT SHOCK ABSORBER ASSEMBLY LH (for 2WD)

    Click here

  119. DISCONNECT FRONT SHOCK ABSORBER ASSEMBLY RH (for 2WD)

    Tech Tips

    Remove the RH side following the same procedure as for the LH side.

  120. DISCONNECT FRONT SHOCK ABSORBER ASSEMBLY LH (for AWD)


    1. B006FLN

      Remove the bolt. Then disconnect the absorber and absorber bracket.

  121. DISCONNECT FRONT SHOCK ABSORBER ASSEMBLY RH (for AWD)

    Tech Tips

    Remove the RH side following the same procedure as for the LH side.

  122. DISCONNECT STEERING KNUCKLE ASSEMBLY LH

    Tech Tips

    Remove the RH side following the same procedure as for the LH side.


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  123. DISCONNECT STEERING KNUCKLE ASSEMBLY RH

    Tech Tips

    Remove the RH side following the same procedure as for the LH side.

  124. REMOVE STEERING KNUCKLE LH (for 2WD)


    1. B006F0E

      Remove the 2 bolts, 2 nuts and steering knuckle LH.

  125. REMOVE STEERING KNUCKLE RH (for 2WD)

    Tech Tips

    Remove the RH side following the same procedure as for the LH side.

  126. REMOVE STEERING KNUCKLE LH (for AWD)

    Click here

  127. REMOVE STEERING KNUCKLE RH (for AWD)

    Tech Tips

    Remove the RH side following the same procedure as for the LH side.

  128. REMOVE ENGINE SIDE COVER LH (for 2WD)

    Click here

  129. REMOVE ENGINE SIDE COVER RH (for 2WD)

    Tech Tips

    Remove the RH side following the same procedure as for the LH side.

  130. REMOVE REAR LOWER ARM MOUNTING REINFORCEMENT SUB-ASSEMBLY LH (for 2WD)

    Click here

  131. REMOVE REAR LOWER ARM MOUNTING REINFORCEMENT SUB-ASSEMBLY RH (for 2WD)

    Tech Tips

    Remove the RH side following the same procedure as for the LH side.

  132. REMOVE NO. 3 TURBO INSULATOR

    Click here

  133. REMOVE NO. 6 TURBO INSULATOR


    1. B0069UG

      Remove the bolt, nut and No. 6 turbo insulator.

  134. INSTALL ENGINE HANGER


    1. B006G4EC02
      *a No. 1 Engine Hanger
      *b No. 2 Engine Hanger

      Install the No. 1 engine hanger and No. 2 engine hanger with the 4 bolts as shown in the illustration.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

      Tech Tips

      No. 1 Engine Hanger 12281-70080
      No. 2 Engine Hanger 12282-70050
      Bolt 91552-F1040

  135. DISCONNECT THROTTLE LINK CONNECTING ROD ASSEMBLY


    1. B006EEHC02
      *1 Cover
      B006DHE Disconnect in this Direction

      Detach the 2 claws and disconnect the cover from the throttle link connecting rod assembly as shown in the illustration.

    2. B006A7HC02
      *1 Parking Lock Release Lever Assembly Cable End
      *2 Throttle Link Connecting Rod Assembly Cable End

      Disconnect the parking lock release lever assembly cable end from the throttle link connecting rod assembly cable end.

  136. DISCONNECT NO. 2 GROUND WIRE


    1. B006DRB

      for 2WD:


      1. Remove the bolt and disconnect the No. 2 ground wire.

    2. B006DLR

      for AWD:


      1. Remove the bolt and disconnect the No. 2 ground wire.

  137. REMOVE ENGINE AND TRANSMISSION ASSEMBLY (for 2WD)


    1. B006AWXC02
      B006BJ7 Place Wooden Block or Plate Attachments

      Set the engine on an engine lifter.

      Note


      • Place wooden blocks or plate lift attachments so that the engine is level.

      • With the exception of installing the engine assembly to an engine stand or removing the engine assembly from an engine stand, do not perform any work on the engine while it is suspended, as doing so is dangerous.

      • Never install attachments to the oil pan of the engine assembly or transmission as doing so may deform the oil pan.

    2. B006CUI

      Remove the 6 bolts, and then separate the rear engine mounting member.

    3. B006GKMC01
      B006AHR Bolt
      B006EC9 Nut

      Remove the 2 bolts and 2 nuts shown in the illustration.

    4. Operate the engine lifter, then slowly remove the engine and transmission assembly from the vehicle.

      Note


      • Make sure the engine is clear of all wiring and hoses.

      • While lowering the engine from the vehicle, do not allow it to contact the vehicle.

    5. Attach an engine sling device and hang the engine with a chain block.

      Note

      Pay attention to the angle of the sling device as the engine assembly or engine hangers may be damaged or deformed if the angle is incorrect.

  138. REMOVE ENGINE AND TRANSMISSION ASSEMBLY (for AWD)


    1. B006GFLC02
      B006BJ7 Place Wooden Block or Plate Attachments

      Set the engine on an engine lifter.

      Note


      • Place wooden blocks or plate lift attachments so that the engine is level.

      • With the exception of installing the engine assembly to an engine stand or removing the engine assembly from an engine stand, do not perform any work on the engine while it is suspended, as doing so is dangerous.

      • Never install attachments to the oil pan of the engine assembly or transmission as doing so may deform the oil pan.

    2. B006EPT

      Remove the 6 bolts, and then separate the rear engine mounting member.

    3. B006FTVC01
      B006AHR Bolt
      B006EC9 Nut

      Remove the 2 bolts and 2 nuts shown in the illustration.

    4. Operate the engine lifter, then slowly remove the engine and transmission assembly from the vehicle.

      Note


      • Make sure the engine is clear of all wiring and hoses.

      • While lowering the engine from the vehicle, do not allow it to contact the vehicle.

    5. Attach an engine sling device and hang the engine with a chain block.

      Note

      Pay attention to the angle of the sling device as the engine assembly or engine hangers may be damaged or deformed if the angle is incorrect.

  139. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

    Click here

  140. REMOVE AIR FUEL RATIO SENSOR

    Click here

  141. REMOVE NO. 4 TURBO INSULATOR

    Click here

  142. REMOVE NO. 2 TURBO INSULATOR

    Click here

  143. REMOVE DIFFERENTIAL PRESSURE SENSOR (w/ GPF)


    1. for Bank 1:

      Click here

    2. for Bank 2:

      Click here

  144. REMOVE NO. 2 VACUUM PIPE (w/ GPF)

    Click here

  145. REMOVE NO. 1 VACUUM PIPE (w/ GPF)

    Click here

  146. REMOVE CONVERTER ASSEMBLY LH

    Click here

  147. REMOVE NO. 2 MANIFOLD STAY

    Click here

  148. REMOVE CONVERTER ASSEMBLY RH

    Click here

  149. REMOVE MANIFOLD STAY

    Click here

  150. REMOVE PROPELLER SHAFT HEAT INSULATOR

    Click here

  151. LOOSEN FRONT PROPELLER SHAFT ASSEMBLY (for AWD)

    Click here

  152. REMOVE FRONT PROPELLER SHAFT ASSEMBLY (for AWD)

    Click here

  153. DISCONNECT FRONT FRAME ASSEMBLY (for AWD)


    1. B006FK1C02
      *a LH Side
      *b RH Side

      Remove the 4 nuts, then disconnect the front frame assembly from the engine.

  154. REMOVE FRONT ENGINE MOUNTING INSULATOR (for AWD)

    Tech Tips

    Only perform this procedure when replacement of the front engine mounting insulator is necessary.


    1. B0069UFC02
      *a LH Side
      *b RH Side

      Remove the 2 nuts and 2 front engine mounting insulators.

  155. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET RH (for AWD)


    1. Remove the bolt and wire harness clamp bracket from the front No. 1 engine mounting bracket RH.

    2. B006GMY

      Remove the 4 bolts and front No. 1 engine mounting bracket RH.

  156. REMOVE FLYWHEEL HOUSING SIDE STAY


    1. w/ Stop And Start System:

      Click here

    2. w/o Stop And Start System:

      Click here

  157. REMOVE STARTER COVER


    1. w/ Stop And Start System:

      Click here

    2. w/o Stop And Start System:

      Click here

  158. REMOVE STARTER ASSEMBLY


    1. w/ Stop And Start System:

      Click here

    2. w/o Stop And Start System:

      Click here

  159. REMOVE FLYWHEEL HOUSING SIDE COVER


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  160. REMOVE DRIVE PLATE AND TORQUE CONVERTER CLUTCH SETTING BOLT


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  161. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY (for 2WD)

    Click here

  162. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY WITH TRANSFER (for AWD)

    Click here

  163. REMOVE DRIVE PLATE AND RING GEAR SUB-ASSEMBLY

    Click here

  164. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH (for AWD)

    Click here

  165. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH (for AWD)

    Click here

  166. REMOVE FRONT DRIVE SHAFT HOLE SNAP RING LH (for AWD)

    Click here

  167. REMOVE FRONT DIFFERENTIAL CARRIER ASSEMBLY (for AWD)

    Click here

  168. DISCONNECT FRONT FRAME CROSSMEMBER SUB-ASSEMBLY (for 2WD)


    1. B006DAOC01
      *a LH Side
      *b RH Side

      Remove the 2 bolts, then disconnect the front frame crossmember sub-assembly from the engine.

  169. REMOVE FRONT ENGINE MOUNTING INSULATOR (for 2WD)

    Tech Tips

    Only perform this procedure when replacement of the front engine mounting insulator is necessary.


    1. B006GTWC01
      *a LH Side
      *b RH Side

      Remove the 2 nuts and 2 front engine mounting insulators.

  170. REMOVE REAR ENGINE MOUNTING MEMBER


    1. B0069GE

      for 2WD:


      1. Remove the 3 nuts and rear engine mounting member from the rear engine mounting insulator.

    2. B006CJB

      for AWD:


      1. Remove the 3 nuts and rear engine mounting member from the rear engine mounting insulator.

  171. REMOVE REAR ENGINE MOUNTING INSULATOR


    1. for 2WD:

      Click here

    2. for AWD:

      Click here

  172. INSTALL ENGINE STAND


    1. Install the engine to an engine stand with bolts.

      Note


      • Pay attention to the angle of the sling device as the engine assembly or engine hangers may be damaged or deformed if the angle is incorrect.

      • With the exception of installing the engine assembly to an engine stand or removing the engine assembly from an engine stand, do not perform any work on the engine while it is suspended, as doing so is dangerous.

    2. Remove the 4 bolts and 2 engine hangers.

  173. REMOVE ENGINE WIRE

  174. REMOVE EMISSION CONTROL VALVE BRACKET (w/ GPF)


    1. B006GAG

      Remove the bolt and emission control valve bracket.

  175. REMOVE WIRE HARNESS CLAMP BRACKET


    1. B006DNQC02
      *1 No. 6 Engine Wire
      *2 Sensor Wire

      Detach the 2 clamps and disconnect the No. 6 engine wire from the wire harness clamp bracket.

    2. Detach the clamp and disconnect the sensor wire from the wire harness clamp bracket.

    3. B006DDB

      Remove the 2 bolts and wire harness clamp bracket.

    4. B006DW5

      for LHD:


      1. Remove the 2 bolts and wire harness clamp bracket.

    5. for 2WD:


      1. Remove the 7 bolts and 7 wire harness clamp brackets.

        B006DOM

    6. for AWD:


      1. Remove the 10 bolts and 9 wire harness clamp brackets.

        B006GHO

  176. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET LH


    1. B0069ISC03
      *1 Front No. 1 Engine Mounting Bracket LH
      *2 No. 8 Engine Cover

      for 2WD:


      1. Remove the 4 bolts, front No. 1 engine mounting bracket LH and No. 8 engine cover.

    2. B006BV9

      for AWD:


      1. Remove the 4 bolts and front No. 1 engine mounting bracket LH.

  177. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET RH (for 2WD)


    1. B006GO0C03
      *1 Front No. 1 Engine Mounting Bracket RH
      *2 No. 7 Engine Cover

      Remove the 4 bolts, front No. 1 engine mounting bracket RH and No. 7 engine cover.

  178. REMOVE FAN AND GENERATOR V BELT

    Click here

  179. REMOVE GENERATOR ASSEMBLY

    Click here

  180. REMOVE COMPRESSOR ASSEMBLY WITH PULLEY


    1. for 2WD:

      Click here

    2. for AWD:

      Click here