FUEL TANK(w/o Canister Pump Module) REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel tank assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Battery terminal is disconnected/reconnected Memorize steering angle neutral point LKA/LDA system

Click here

Parking support brake system*
Pre-collision system
Adaptive high beam system

    Lighting system (EXT)

  • Cornering lights
Variable gear ratio steering system

Click here

Parking assist monitor system

Click here

Panoramic view monitor system

Click here

Initialize rear door sunshade system Rear door sunshade system

Click here

Initialize power trunk lid system Power trunk lid system

Click here

*: When performing learning using the GTS.
Click here Click here

CAUTION:


  • B006GQB

    Never perform work on fuel system components near any possible ignition sources.

  • Vaporized fuel could ignite, resulting in a serious accident.


  • B006AN0

    Do not perform work on fuel system components without first disconnecting the cable from the negative (-) battery terminal.

  • Sparks could cause vaporized fuel to ignite, resulting in a serious accident.

Note

Do not try to remove the black nylon tube as it is welded to the fuel suction tube with pump and gauge assembly.

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PROCEDURE


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work.

    Click here

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  3. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

    Click here

  4. REMOVE NO. 2 FUEL SENDER GAUGE ASSEMBLY

    Click here

  5. DRAIN FUEL

  6. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY

    Click here

  7. REMOVE REAR LOWER SUSPENSION MEMBER STOPPER LH


    1. B006CLP

      Remove the 3 bolts and rear lower suspension member stopper LH.

  8. DISCONNECT FUEL TANK TO FILLER PIPE HOSE


    1. B006GOD

      Loosen the hose clamp and disconnect the fuel tank to filler pipe hose.

  9. DISCONNECT FUEL TANK TO CANISTER TUBE SUB-ASSEMBLY


    1. B006BZL

      Disconnect the fuel tank to canister tube sub-assembly.

      Click here

  10. DISCONNECT NO. 1 FUEL TANK BREATHER TUBE SUB-ASSEMBLY


    1. B006DN4

      Loosen the hose clamp and disconnect the No. 1 fuel tank breather tube sub-assembly.

  11. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. B006EKC

      Disconnect the fuel tank main tube sub-assembly.

      Click here

  12. REMOVE NO. 1 FUEL TANK PROTECTOR


    1. B0069WK

      Remove the clip from the No. 1 fuel tank protector.

    2. Detach the 2 claw and remove the No. 1 fuel tank protector from the fuel tank protector bracket.

  13. REMOVE FUEL TANK ASSEMBLY


    1. B006ALJ

      Using an engine lifter and attachments, support the fuel tank assembly.

    2. Remove the 4 bolts and 2 fuel tank bands.

    3. Using an engine lifter, lower the fuel tank assembly and remove it.

      Note

      Do not allow the fuel tank assembly to contact the vehicle, especially the rear differential carrier assembly.

      Tech Tips

      Lower the engine lifter slowly.

  14. REMOVE FUEL TANK TO CANISTER TUBE SUB-ASSEMBLY


    1. B006ABN

      Remove the fuel tank to canister tube sub-assembly from the fuel tank assembly.

      Click here

  15. REMOVE NO. 1 FUEL TANK BREATHER TUBE SUB-ASSEMBLY


    1. B006BB6

      Remove the 4 screws and No. 1 fuel tank breather tube sub-assembly from the fuel tank assembly.

    2. Remove the fuel tank breather tube gasket from the No. 1 fuel tank breather tube sub-assembly.

  16. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. B006DLK

      Detach the 5 clamps and remove the fuel tank main tube sub-assembly from the fuel tank assembly.

  17. REMOVE NO. 4 FUEL TUBE CLAMP


    1. B006D55

      Remove the No. 4 fuel tube clamp from the fuel tank assembly.

  18. REMOVE FUEL TUBE GROMMET


    1. B006FJC

      Remove the fuel tube grommet from the fuel tank assembly.

  19. REMOVE FUEL TUBE CLAMP BRACKET


    1. B006BRC

      Remove the 2 fuel tube clamp brackets from the fuel tank assembly.

  20. REMOVE NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY


    1. B006FZG

      Remove the No. 1 fuel tank protector sub-assembly from the fuel tank assembly.