CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel tank assembly removal/installation are shown below.
| Replaced Part or Performed Procedure | Necessary Procedure | Effect/Inoperative Function when Necessary Procedure not Performed | Link |
|---|---|---|---|
| Battery terminal is disconnected/reconnected | Memorize steering angle neutral point | LKA/LDA System | |
| Intelligent clearance sonar system*1 | |||
| Pre-crash safety system | |||
| Lighting system (EXT)
|
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| Adaptive high beam system | |||
| Drive the vehicle until stop and start control is permitted (approximately 15 to 60 minutes) | Stop and start system | ||
| Memorize steering angle neutral point | Parking Assist Monitor System (w/ Parallel Parking Assist Function) | ||
| Parking Assist Monitor System (w/o Parallel Parking Assist Function) | |||
| Panoramic view monitor system | |||
| Initialize back door lock | Power door lock control system | ||
| Reset back door close position | Power back door system | ||
| Rear wheel alignment adjustment |
|
|
|
| Suspension, tires, etc. (The vehicle height changes because of suspension or tire replacement) |
|
|
|
| Rear television camera assembly optical axis (Back camera position setting) | Parking assist monitor system (w/ Parallel Parking Assist Function) | ||
| Rear television camera assembly optical axis (Back camera position setting) | Parking assist monitor system (w/o Parallel Parking Assist Function) | ||
|
Panoramic view monitor system | ||
| Initialize headlight ECU sub-assembly LH |
|
||
| Rear height control sensor sub-assembly | Initialize headlight ECU sub-assembly LH |
|
|
| Gas leak from exhaust system is repaired | Inspection After Repair |
|
PROCEDURE
REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
DRAIN FUEL
REMOVE REAR SUSPENSION MEMBER SUB-ASSEMBLY (for 2WD)
REMOVE REAR SUSPENSION MEMBER SUB-ASSEMBLY (for AWD)
REMOVE FRONT CENTER FLOOR COVER
|
Screw |
|
Nut |
Remove the 2 screws and nut.
Disengage the 4 clips to remove the front center floor cover.
REMOVE CHARCOAL CANISTER PROTECTOR (w/ Canister Pump Module)
REMOVE CHARCOAL CANISTER PROTECTOR (w/o Canister Pump Module)
REMOVE NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY
Remove the 4 clips, 4 nuts and No. 1 fuel tank protector sub-assembly.
DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY
Disconnect the fuel tank main tube sub-assembly from the fuel pipe.
DISCONNECT FUEL TANK BREATHER TUBE
| *A | w/ Canister Pump Module |
| *B | w/o Canister Pump Module |
Disconnect the fuel tank breather tube from the fuel pipe.
DISCONNECT FUEL TANK INLET TUBE SUB-ASSEMBLY
| *A | w/ Canister Pump Module |
| *B | w/o Canister Pump Module |
Disconnect the fuel tank inlet tube sub-assembly from the fuel tank filler pipe assembly.
DISCONNECT FUEL TANK EVAP/VENT TUBE SUB-ASSEMBLY (w/ Canister Pump Module)
Disconnect the fuel tank evap/vent tube sub-assembly from the charcoal canister assembly.
DISCONNECT FUEL CUT OFF VALVE WITH TUBE ASSEMBLY (w/o Canister Pump Module)
Disconnect the fuel cut off valve with tube assembly from the charcoal canister assembly.
REMOVE FUEL TANK ASSEMBLY
CAUTION:
The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the fuel tank assembly may fall off the engine lifter.
Remove the bolt, nut and rear fuel tank mounting bracket.
Remove the nut.
Support the fuel tank assembly using an engine lifter.
| *A | w/ Canister Pump Module | *B | w/o Canister Pump Module |
Tech Tips
Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.
Remove the 4 bolts, No. 1 fuel tank band sub-assembly LH and No. 1 fuel tank band sub-assembly RH.
Lower the engine lifter to remove the fuel tank assembly.
Note
Be careful not to drop the fuel tank assembly.
When removing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.
REMOVE REAR FUEL TANK SIDE PLATE
| *A | w/ Canister Pump Module |
| *B | w/o Canister Pump Module |
Remove the fuel tank cushion and rear fuel tank side plate from the fuel tank assembly.
REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY
| *1 | Fuel Tank Main Tube Sub-assembly |
Disengage the 3 claws to remove the fuel tank main tube sub-assembly from the fuel tank assembly.
REMOVE FUEL TANK CUSHION SET
Remove the 2 fuel tank cushion sets and 2 No. 5 fuel tank cushions from the fuel tank assembly.
| *A | w/ Canister Pump Module | *B | w/o Canister Pump Module |
| *1 | Fuel Tank Cushion Set | *2 | No. 5 Fuel Tank Cushion |
REMOVE TANK SUCTION TUBE SUPPORT
| *A | w/ Canister Pump Module |
| *B | w/o Canister Pump Module |
Remove the tank suction tube support from the fuel tank assembly.
REMOVE NO. 6 FUEL TANK CUSHION (w/ Canister Pump Module)
Remove the No. 6 fuel tank cushion from the fuel tank assembly.
REMOVE CHECK VALVE BRACKET (w/ Canister Pump Module)
Disengage the clamp to remove the check valve bracket from the fuel tank assembly.