STEERING ACTUATOR INSTALLATION

PROCEDURE

1. INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY

   
   
   1. 

      *a

      Matchmark

      Connect the steering sliding yoke sub-assembly to the steering actuator assembly.

      Note

      Align the matchmarks on the steering sliding yoke sub-assembly and steering actuator assembly.

   2. Temporarily install the bolt.

2. HANDLING PRECAUTIONS FOR STEERING ACTUATOR ASSEMBLY (for LHD)

   Note

   
   

   • Make sure that the No. 2 seal lip and boot do not turn outward while carrying or installing the steering actuator assembly.

   • If installing a new steering actuator assembly, make sure that the spiral center lock pin is securely inserted.

   • Do not use the steering actuator assembly if it has been dropped.

   

   *a	Spiral Case	*b	Sliding Yoke
   *c	Actuator Clamp	*d	Boot
   *e	No. 2 Seal Lip	-	-

3. HANDLING PRECAUTIONS FOR STEERING ACTUATOR ASSEMBLY (for RHD)

   Note

   
   

   • Make sure that the No. 2 seal lip and boot do not turn outward while carrying or installing the steering actuator assembly.

   • If installing a new steering actuator assembly, make sure that the spiral center lock pin is securely inserted.

   • Do not use the steering actuator assembly if it has been dropped.

   

   *a	Spiral Case	*b	Sliding Yoke
   *c	Actuator Clamp	*d	Boot
   *e	No. 2 Seal Lip	-	-

4. INSTALL STEERING ACTUATOR ASSEMBLY

   
   

   1. If installing a new steering actuator assembly (for LHD):

      
      
      1. 

         *a	Center Lock Pin
         *b	White Paint

         Make sure that the front wheel is facing straight ahead.

      2. Install a new steering actuator assembly with the white paint on the surface of the spiral case facing downward.

         Note

         Do not pull out the center lock pin.

   2. If installing a new steering actuator assembly (for RHD):

      
      
      1. 

         *a	Center Lock Pin
         *b	White Paint

         Make sure that the front wheel is facing straight ahead.

      2. Install a new steering actuator assembly with the white paint on the surface of the spiral case facing downward.

         Note

         Do not pull out the center lock pin.

   3. If reinstalling the removed steering actuator assembly (for LHD):

      
      
      1. 

         *a	Slit
         *b	Alignment Mark
         *c	Sliding Yoke
         *d	White Paint

         Make sure that the front wheels are facing straight ahead.

      2. Slowly turn the spiral case clockwise until it locks.

      3. Turn the spiral case two turns counterclockwise from the locked position.

      4. Align the slit of the sliding yoke with the alignment mark (▲).

      5. Install the steering actuator assembly with the white paint on the surface of the spiral case facing downward.

      6. 

         *a

         Matchmark

         Align the matchmarks on the steering actuator assembly and the No. 1 steering column hole cover sub-assembly.

         Note

         Do not turn the actuator body or spiral case.

   4. If reinstalling the removed steering actuator assembly (for RHD):

      
      
      1. 

         *a	Slit
         *b	Sliding Yoke
         *c	Alignment Mark
         *d	White Paint

         Make sure that the front wheel is facing straight ahead.

      2. Slowly turn the spiral case clockwise until it locks.

      3. Turn the spiral case two turns counterclockwise from the locked position.

      4. Align the slit of the sliding yoke with the alignment mark (▲).

      5. Install the steering actuator assembly with the white paint on the surface of the spiral case facing downward.

      6. 

         *a

         Matchmark

         Align the matchmarks on the steering actuator assembly and the No. 1 steering column hole cover sub-assembly.

         Note

         Do not turn the actuator body or spiral case.

   5. Tighten the clamp.

   6. 

      Connect the connector to the steering actuator assembly and move the lock as shown in the illustration.

   7. If installing a new steering actuator assembly (for LHD):

      
      
      1. 

         *a	Center Lock Pin

         Pull out the center lock pin.

      2. Tighten the actuator clamp.

   8. If installing a new steering actuator assembly (for RHD):

      
      
      1. 

         *a	Center Lock Pin

         Pull out the center lock pin.

      2. Tighten the actuator clamp.

   9. 

      *a

      Matchmark

      Install the steering sliding yoke sub-assembly to the power steering link assembly.

      Note

      Align the matchmarks on the steering sliding yoke sub-assembly and power steering link assembly.

   10. 

       Install the bolt.

       Torque:

       35.3 N*m  { 360 kgf*cm, 26 ft.*lbf }

5. INSTALL LOWER MAIN SHAFT DUST COVER

   
   

   1. Install the lower main shaft dust cover with the 2 bolts.

      Torque:

      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

6. INSTALL STEERING COLUMN ASSEMBLY

   Click here

7. INSTALL NO. 2 ENGINE UNDER COVER (w/ No. 2 Engine Under Cover)

   Click here

8. INSTALL FRONT SUSPENSION MEMBER BRACE (w/ No. 2 Engine Under Cover)

   Click here

9. PERFORM VARIABLE GEAR RATIO STEERING SYSTEM CALIBRATION

   Click here