CAUTION / NOTICE / HINT
CAUTION:
The engine assembly with transmission is very heavy. Be sure to follow the procedure described in the repair manual, or the engine lifter may suddenly drop.
PROCEDURE
INSTALL ENGINE HANGERS
REMOVE ENGINE ASSEMBLY FROM ENGINE STAND
Remove the engine assembly from the engine stand.
INSTALL REAR ENGINE MOUNTING BRACKET
Tech Tips
Perform this procedure only when replacement of the rear engine mounting insulator is necessary.
Install the rear engine mounting bracket to the automatic transmission assembly with the 4 bolts.
INSTALL REAR ENGINE MOUNTING INSULATOR
Tech Tips
Perform this procedure only when replacement of the rear engine mounting insulator is necessary.
Install the rear engine mounting insulator to the rear engine mounting bracket with the 4 nuts.
INSTALL REAR ENGINE MOUNTING MEMBER
Tech Tips
Perform this procedure only when replacement of the rear engine mounting insulator is necessary.
Install the rear engine mounting member to the rear engine mounting insulator with the 4 nuts.
INSTALL FRONT ENGINE MOUNTING INSULATOR
Tech Tips
Perform this procedure only when replacement of the front engine mounting insulator is necessary.
Install the 2 front engine mounting insulators to the front suspension crossmember sub-assembly with the 2 nuts.
INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY
Install the front suspension crossmember sub-assembly to the engine assembly with the 2 bolts
INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY
INSTALL AUTOMATIC TRANSMISSION ASSEMBLY
CONNECT WATER BY-PASS HOSE (w/ ATF Warmer)
CONNECT OIL COOLER TUBE SUB-ASSEMBLY (w/o ATF Warmer)
INSTALL DRIVE PLATE AND TORQUE CONVERTER ASSEMBLY SETTING BOLT
INSTALL FLYWHEEL HOUSING SIDE COVER
INSTALL STARTER ASSEMBLY
INSTALL STARTER COVER
INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH (TWC: Front Catalyst)
INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH (TWC: Front Catalyst)
INSTALL ENGINE UNDER COVER SUB-ASSEMBLY LH
Install the engine under cover sub-assembly LH with the 2 clamps.
INSTALL ENGINE UNDER COVER SUB-ASSEMBLY RH
Install the engine under cover sub-assembly RH with the 2 clamps.
INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE
Install a new O-ring to the engine oil level dipstick guide.
Tech Tips
Apply a light coat of engine oil to the O-ring.
Install the engine oil level dipstick guide with the bolt.
Connect the clamp to the engine oil level dipstick guide.
INSTALL NO. 2 ENGINE OIL LEVEL DIPSTICK GUIDE
INSTALL ENGINE ASSEMBLY WITH TRANSMISSION
Tech Tips
Perform Inspection After Repair after replacing the engine assembly.
w/ Canister Pump Module:
w/o Canister Pump Module:
Set the engine assembly with transmission on the engine lifter.
Note
Using height adjustment attachments and plate lift attachments, place the engine assembly with transmission horizontally.
Do not perform any procedure while the engine assembly is suspended because doing so may cause the engine assembly to drop, resulting in injury. However, the engine assembly needs to be suspended when it is installed to or removed from an engine stand.
To prevent the oil pan from deforming, do not place any attachments under the oil pan of the engine assembly with transmission.
Remove the 4 bolts, No. 1 engine hanger and No. 2 engine hanger.
Install the engine assembly with transmission to the vehicle.
Note
Make sure that the engine assembly with transmission is clear of all wiring, hoses and steering sliding with shaft yoke sub-assembly.
Bolt | |
Nut |
Install the strut bar bracket reinforcement LH, strut bar bracket reinforcement RH and front suspension crossmember sub-assembly with the 6 bolts and 2 nuts.
Install the front No. 2 stabilizer bracket LH and front No. 2 stabilizer bracket RH with the 4 bolts.
Install the rear engine mounting member to the body with the 4 bolts.
Install the No. 2 earth wire to the body with the nut.
INSTALL FRONT LOWER SUSPENSION MEMBER PROTECTOR
Install the front lower suspension member protector to the front suspension crossmember sub-assembly with the 4 bolts.
INSTALL FRONT UPPER NO. 2 SUSPENSION MEMBER
Install the 2 front upper No. 2 suspension members with the 6 bolts.
INSTALL SUSPENSION TOWER DAMPER
INSTALL FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY
CONNECT WIRE HARNESS (for LHD)
Front of Engine |
Connect the connector (C) to the power steering link assembly and securely lock the connector.
Connect the 2 connectors (A) and (B) to the power steering link assembly.
Connect the 2 wire harness clamps to the bracket.
CONNECT WIRE HARNESS (for RHD)
Front of Engine |
Connect the connector (C) to the power steering link assembly and securely lock the connector.
Connect the 2 connectors (A) and (B) to the power steering link assembly.
Connect the 2 wire harness clamps to the bracket.
INSTALL FRONT LOWER BALL JOINT ASSEMBLY LH
INSTALL FRONT LOWER BALL JOINT ASSEMBLY RH
Tech Tips
Perform the same procedure as for the LH side.
CONNECT FRONT SHOCK ABSORBER ASSEMBLY LH
Connect the front shock absorber assembly LH to the front suspension lower arm assembly LH with the bolt and nut.
Note
Insert the bolt from the rear of the vehicle.
Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.
CONNECT FRONT SHOCK ABSORBER ASSEMBLY RH
Tech Tips
Perform the same procedure as for the LH side.
INSTALL STEERING SLIDING WITH SHAFT YOKE SUB-ASSEMBLY
INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY
INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY
CONNECT NO. 2 FUEL TUBE SUB-ASSEMBLY
Connect the No. 2 fuel tube sub-assembly.
Install the fuel pipe clamp.
CONNECT FUEL TUBE SUB-ASSEMBLY
Connect the fuel tube sub-assembly to the fuel pipe.
Install the fuel pipe clamp.
CONNECT WIRE HARNESS (for LHD)
Engine room LH side:
Connect the connector of the engine wire to the ECM and lock with the lever.
Note
When connecting a connector, make sure that dirt, water and other foreign matter is not stuck between the connector and ECM.
Make sure that the lever is securely lowered.
Engage the 3 claws and connect the No. 2 connector holder.
Connect the clamp.
Connect the 3 connectors to the No. 2 connector holder.
Engine room RH side:
Connect the No. 3 engine wire to the body with the bolt.
Engage the clamp.
Engage the 2 claws and connect the No. 4 engine wire to the No. 1 engine room relay block and No. 1 junction block assembly.
Install the nut to the No. 1 engine room relay block and No. 1 junction block assembly.
Connect the 2 No. 4 engine wire clamps.
Install the No. 1 engine room relay block cover to the No. 1 engine room relay block and No. 1 junction block assembly.
Connect the No. 2 engine wire to the positive (+) battery terminal with the nut.
Connect the clamp.
CONNECT WIRE HARNESS (for RHD)
Engine room LH side:
Connect the connector of the engine wire to the ECM and lock with the lever.
Note
When connecting a connector, make sure that dirt, water and other foreign matter is not stuck between the connector and ECM.
Make sure that the lever is securely lowered.
Engage the 3 claws and connect the No. 2 connector holder.
Connect the clamp.
Connect the 3 connectors to the No. 2 connector holder.
Engage the 2 claws and connect the No. 4 engine wire to the No. 1 engine room relay block and No. 1 junction block assembly.
Install the nut to the No. 1 engine room relay block and No. 1 junction block assembly.
Connect the clamp.
Install the No. 1 engine room relay block cover to the No. 1 engine room relay block and No. 1 junction block assembly.
Connect the No. 2 engine wire to the positive (+) battery terminal with the nut.
Connect the clamp.
Engine room RH side:
Connect the No. 3 engine wire to the body with the bolt.
Engage the clamp.
INSTALL ENGINE ROOM ECU COVER
CONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE
CONNECT SUCTION HOSE
CONNECT INLET HEATER WATER HOSE A
Connect the inlet heater water hose A to the No. 2 water by-pass pipe and slide the clip to secure it.
Install the water hose set.
CONNECT OUTLET HEATER WATER HOSE A
Connect the outlet heater water hose A to the No. 2 water by-pass pipe and slide the clip to secure it.
Install the water hose set.
CONNECT OUTLET NO. 2 OIL COOLER HOSE (w/ Transmission Oil Cooler)
CONNECT INLET NO. 1 OIL COOLER HOSE (w/ Transmission Oil Cooler)
CONNECT NO. 2 RADIATOR HOSE SUB-ASSEMBLY
CONNECT NO. 1 RADIATOR HOSE
Connect the No. 1 radiator hose to the water inlet and slide the clip to secure it.
CONNECT NO. 1 FUEL VAPOR FEED HOSE
Connect the No. 1 fuel vapor feed hose to the purge valve (purge VSV) and slide the clip to secure it.
CONNECT UNION TO CONNECTOR TUBE HOSE
Connect the union to connector tube hose and slide the clip to secure it.
INSTALL AIR CLEANER ASSEMBLY WITH AIR CLEANER HOSE
Connect the air cleaner assembly with air cleaner hose to the throttle body with motor assembly.
*A | w/ Intake Air Sound Creator | *B | w/o Intake Air Sound Creator |
*a | Pin | *b | Air Cleaner Support |
Fit the pin of the air cleaner assembly with air cleaner hose into the air cleaner support as shown in the illustration.
Tighten the hose clamp.
Note
Fit the protrusion on the air cleaner hose into the hole of the hose clamp on the throttle body with motor assembly side.
Connect the No. 2 ventilation hose to the air cleaner assembly with air cleaner hose.
Install the 2 bolts.
Engage the clamp to connect the No. 1 fuel vapor feed hose to the air cleaner cap with air cleaner hose.
Connect the 2 wire harness clamps to the air cleaner assembly with air cleaner hose.
Connect the mass air flow meter sub-assembly connector.
INSTALL AIR CLEANER CASE SUB-ASSEMBLY
Tech Tips
Perform this procedure only when replacement of the air cleaner case sub-assembly is necessary.
*a | Pin |
*b | Air Cleaner Support |
Fit the pin of the air cleaner case sub-assembly into the air cleaner support as shown in the illustration.
Install the air cleaner case sub-assembly with the 2 bolts.
Install the wire harness clamp to the air cleaner case sub-assembly.
INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY
Tech Tips
Perform this procedure only when replacement of the air cleaner filter element sub-assembly is necessary.
Install the air cleaner filter element sub-assembly to the air cleaner case sub-assembly.
INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE
Tech Tips
Perform this procedure only when replacement of the air cleaner filter element sub-assembly or air cleaner case sub-assembly is necessary.
Connect the air cleaner cap with air cleaner hose to the throttle body with motor assembly.
*A | w/ Intake Air Sound Creator |
*B | w/o Intake Air Sound Creator |
*a | Protrusion |
Install the air cleaner cap with air cleaner hose with the 4 clamps.
Tighten the hose clamp.
Note
Fit the protrusion on the air cleaner hose into the hole of the hose clamp on the throttle body with motor assembly side.
Engage the clamp to connect the No. 1 fuel vapor feed hose to the air cleaner cap with air cleaner hose.
Connect the wire harness clamp to the air cleaner cap with air cleaner hose.
Connect the mass air flow meter sub-assembly connector.
Connect the No. 2 ventilation hose to the air cleaner assembly with air cleaner hose.
INSTALL INLET NO. 1 AIR CLEANER
Install the inlet No. 1 air cleaner with the bolt.
ADD ENGINE OIL
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Note
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
ADD ENGINE COOLANT
ADD AUTOMATIC TRANSMISSION FLUID
INSPECT FOR REFRIGERANT
INSPECT SHIFT LEVER POSITION
ADJUST SHIFT LEVER POSITION
INSPECT FOR COOLANT LEAK
INSPECT FOR ENGINE OIL LEAK
INSPECT FOR FUEL LEAK
INSPECT FOR EXHAUST GAS LEAK
INSPECT FOR REFRIGERANT LEAK
INSTALL FRONT WHEELS
PLACE FRONT WHEELS FACING STRAIGHT AHEAD
CHECK AND ADJUST FRONT WHEEL ALIGNMENT
PERFORM INITIALIZATION
INSPECT THROTTLE BODY WITH MOTOR ASSEMBLY
INSPECT IGNITION TIMING
INSPECT ENGINE IDLE SPEED
INSPECT CO/HC
INSPECT ENGINE COOLANT LEVEL IN RESERVOIR
INSPECT ENGINE OIL LEVEL
INSTALL NO. 2 ENGINE UNDER COVER (w/ No. 2 Engine Under Cover)
Install the No. 2 engine under cover with the 4 screws.
INSTALL FRONT SUSPENSION MEMBER BRACE
Install the front suspension member brace with the clip and 4 bolts.
INSTALL REAR ENGINE UNDER COVER LH
Install the rear engine under cover LH with the screw.
INSTALL REAR ENGINE UNDER COVER RH
Install the rear engine under cover RH with the screw.
INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY
Install the No. 1 engine under cover assembly with the 13 screws and 3 clips.
INSTALL V-BANK COVER SUB-ASSEMBLY
*a | Tip (Round Portion) |
Attach the 3 clips in the order shown in the illustration to install the V-bank cover sub-assembly.
Note
Securely attach the clips.
If the clips are forcibly attached or struck with an object, they may be damaged.
Do not apply any oil to the tips (round portions).
INSTALL COOL AIR INTAKE DUCT SEAL
INSTALL ENGINE ROOM SIDE COVER