OIL PUMP

*a No Clearance

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INSTALL TIMING CHAIN CASE OIL SEAL

Using SST and a hammer, tap in a new timing chain case oil seal until its surface is flush with the edge of the timing chain cover sub-assembly.

09223-75010 09950-70010 09951-07100
Note:
- Keep the lip free from foreign matter.
- Do not tap the timing chain case oil seal at an angle.
Apply MP grease to the lip of the timing chain case oil seal.

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INSTALL ENGINE WATER PUMP ASSEMBLY

Install a new gasket and the engine water pump assembly with the 8 bolts.

13 N*m 133 kgf*cm 10 ft.*lbf

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INSTALL TIMING CHAIN COVER SUB-ASSEMBLY

Install 3 new O-rings to the timing chain cover sub-assembly.
Clean and degrease the contact surfaces of the timing chain cover sub-assembly, cylinder head sub-assembly and cylinder block sub-assembly.

*1	Cylinder Head Sub-assembly	*2	Cylinder Block Sub-assembly
*a	2.0 mm (0.0787 in.)	*b	2.5 mm (0.0984 in.)
*c	3.0 mm (0.118 in.)	*d	5.0 mm (0.197 in.)
*e	6.0 mm (0.236 in.)	*f	7.0 mm (0.276 in.)
*g	8.0 mm (0.315 in.) or more	*h	20 mm (0.787 in.)
*i	42 mm (1.65 in.)	*j	43 mm (1.69 in.)
*k	56.5 mm (2.22 in.)	*l	2.5 to 4.0 mm (0.0984 to 0.157 in.)
*m	5.0 to 6.0 mm (0.197 to 0.236 in.)	*n	9.0 to 13 mm (0.354 to 0.512 in.)
*o	10 to 14 mm (0.394 to 0.551 in.)	*p	12 to 16 mm (0.472 to 0.630 in.)
*q	Seal Packing	-	-

Apply seal packing to the timing chain cover sub-assembly in a continuous line as shown in the following illustration.

Seal packing
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Note:

Remove any oil from the contact surface.
When the contact surfaces are wet, wipe them with an oil-free cloth before applying seal packing.
Install the timing chain cover sub-assembly within 3 minutes and tighten the bolts within 10 minutes after applying seal packing.
Do not start the engine for at least 4 hours after the installation.

Align the width of the joint portion of the oil pump drive rotor and the crankshaft timing gear, and then install the timing chain cover sub-assembly.

*a	Types of nut and bolt	*b	Tightening order
	Bolt		Nut

w/ Air Conditioning System:

Temporarily install the timing chain cover sub-assembly with the 16 bolts and nut.

for bolt A
57 N*m	581 kgf*cm	42 ft.*lbf
for bolt B and nut
23 N*m	235 kgf*cm	17 ft.*lbf
for bolt C
21 N*m	214 kgf*cm	15 ft.*lbf
for bolt D
25 N*m	255 kgf*cm	18 ft.*lbf

Bolt Length

Item	Length	Thread Diameter
Bolt A	75 mm (2.95 in.)	10 mm (0.394 in.)
Bolt B	75 mm (2.95 in.)	8.0 mm (0.315 in.)
Bolt C	40 mm (1.57 in.)	8.0 mm (0.315 in.)
Bolt D	90 mm (3.54 in.)	8.0 mm (0.315 in.)

Note:

Make sure that there is no oil on the threads of bolts.
Check the bolts and bolt holes, and clean and degrease them.

*a	Types of nut and bolt	*b	Tightening order
	Bolt		Nut

w/o Air Conditioning System:

Temporarily install the timing chain cover sub-assembly with the 18 bolts and nut.

for bolt A
57 N*m	581 kgf*cm	42 ft.*lbf
for bolt B and nut
23 N*m	235 kgf*cm	17 ft.*lbf
for bolt C
21 N*m	214 kgf*cm	15 ft.*lbf
for bolt D
25 N*m	255 kgf*cm	18 ft.*lbf

Bolt Length

Item	Length	Thread Diameter
Bolt A	75 mm (2.95 in.)	10 mm (0.394 in.)
Bolt B	75 mm (2.95 in.)	8.0 mm (0.315 in.)
Bolt C	40 mm (1.57 in.)	8.0 mm (0.315 in.)
Bolt D	90 mm (3.54 in.)	8.0 mm (0.315 in.)

Note:

Make sure that there is no oil on the threads of bolts.
Check the bolts and bolt holes, and clean and degrease them.

w/ Air Conditioning System:
Remove the seal packing from the 2 bolt holes for the No. 1 compressor mounting bracket.

Note:
Do not use any cleaners to remove the seal packing.

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INSTALL CRANKSHAFT POSITION SENSOR

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INSTALL OIL PAN SUB-ASSEMBLY

Clean and degrease the contact surfaces of the oil pan sub-assembly and cylinder block sub-assembly.

*a	Seal Packing
*b	8.0 mm (0.315 in.)
*c	6.5 mm (0.256 in.)

Apply seal packing in a continuous line as shown in the illustration.

Seal packing
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Application Specification

Area	Seal Packing Diameter	Distance from Edge of Cover or Center of Bolt Hole to Center of Seal Packing
A - A and C - C	2.0 to 3.0 mm (0.0787 to 0.118 in.)	8.0 mm (0.315 in.)
B - B	2.0 to 3.0 mm (0.0787 to 0.118 in.)	6.5 mm (0.256 in.)

Note:

Remove any oil from the contact surface.
Install the oil pan sub-assembly within 3 minutes and tighten the bolts within 10 minutes after applying seal packing.
Do not start the engine for at least 4 hours after the installation.

	Bolt A
	Bolt B
	Nut

Temporarily install the oil pan sub-assembly with the 16 bolts and 2 nuts.

Bolt Length

Item	Length
Bolt A	20 mm (0.787 in.)
Bolt B	40 mm (1.57 in.)

Uniformly tighten the 16 bolts and 2 nuts in the order shown in the illustration.

26 N*m 265 kgf*cm 19 ft.*lbf

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INSTALL OIL STRAINER SUB-ASSEMBLY

*a Protrusion

*b Groove

Install a new gasket to the oil strainer sub-assembly.

Tip:
Align the protrusion of the gasket with the groove of the oil strainer sub-assembly.
Install the oil strainer sub-assembly with the 2 bolts and nut in the sequence shown in the illustration.

10 N*m 102 kgf*cm 7 ft.*lbf

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INSTALL NO. 2 OIL PAN SUB-ASSEMBLY

Clean and degrease the contact surfaces of the oil pan sub-assembly and No. 2 oil pan sub-assembly.

*a	Seal Packing
*b	6.0 mm (0.236 in.)

Apply seal packing in a continuous line as shown in the illustration.

Seal packing
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Application Specification

Seal Packing Diameter	Distance from Center of Bolt Hole to Center of Seal Packing
2.5 to 3.5 mm (0.0984 to 0.138 in.)	6.0 mm (0.236 in.)

Note:

Remove any oil from the contact surface.
Install the No. 2 oil pan sub-assembly within 3 minutes and tighten the bolts within 10 minutes after applying seal packing.
Do not start the engine for at least 4 hours after the installation.

Temporarily install the No. 2 oil pan sub-assembly with the 16 bolts, 4 adjusting screws and 2 nuts.

	Bolt
	Nut
	Adjusting Screw

Uniformly tighten the 16 bolts, 4 adjusting screws and 2 nuts in the order shown in the illustration.

9.0 N*m

92 kgf*cm

80 in.*lbf

Install a new gasket and the oil pan drain plug.

37.5 N*m 382 kgf*cm 28 ft.*lbf

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INSTALL OIL PAN COVER SILENCER

Install the oil pan cover silencer with the 4 oil pan plugs.

7.0 N*m 71 kgf*cm 62 in.*lbf

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INSTALL CRANKSHAFT PULLEY

*a Hold

Turn

Align the key groove of the crankshaft pulley with the pulley set key and slide on the crankshaft pulley.
Using SST, install a new crankshaft pulley bolt.

09213-54015 91651-60855

09330-00021

260 N*m 2651 kgf*cm 192 ft.*lbf

Note:
Do not reuse the crankshaft pulley bolt.

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INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY

Clean and degrease the contact surfaces of the timing chain cover sub-assembly, cylinder head and cylinder head cover sub-assembly.
Seal Packing Application Area

Apply seal packing as shown in the illustration.

Seal packing

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Seal packing diameter

4.0 mm (0.157 in.)
Note:
- Remove any oil from the contact surface.
- Install the cylinder head cover sub-assembly within 3 minutes and tighten the bolts within 10 minutes after applying seal packing.
- Do not add the engine oil for at least 4 hours after the installation.
- Do not start the engine for at least 4 hours after the installation.
Install a new No. 1 camshaft bearing cap oil hole gasket to the cylinder head cover connector sub-assembly.
Install a new cylinder head cover gasket to the cylinder head cover sub-assembly.

Seal packing diameter
4.0 mm (0.157 in.)

*a	Plate Washer and Seal Washer
	Bolt
	Nut

Install the cylinder head cover sub-assembly, 2 plate washers and 2 seal washers with the 21 bolts and 2 nuts, and tighten the 21 bolts and 2 nuts in the sequence shown in the illustration.

9.0 N*m

92 kgf*cm

80 in.*lbf

Note:

Make sure that the metal face of the seal washer is facing upward.

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INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (for Exhaust Side)

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INSTALL CAMSHAFT POSITION SENSOR (for Exhaust Side)

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INSTALL CAMSHAFT POSITION SENSOR (for Intake Side)

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