COMPRESSOR REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during compressor removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedures Effect/Inoperative Function when Necessary Procedure not Performed Link
Disconnect cable from negative auxiliary battery terminal Memorize steering angle neutral point Lane departure alert system (w/ Steering Control)

Click here

Intelligent clearance sonar system*1
Simple intelligent parking assist system*1
Pre-crash safety system
Parking assist monitor system

Click here

Initialize back door lock Power door lock control system

Click here

CAUTION:


  • B004PF2

    Orange wire harnesses and connectors indicate high-voltage circuits. To prevent electric shock, always follow the procedure described in the repair manual.

    Click here

  • B004Q03

    To prevent electric shock, wear insulated gloves when working on wire harnesses and components of the high voltage system.

PROCEDURE


  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

    for HFC-134a (R134a):

    Click here

    for HFO-1234yf (R1234yf):

    Click here

  2. REMOVE SERVICE PLUG GRIP

    Click here

  3. CHECK TERMINAL VOLTAGE


    1. Remove the windshield wiper motor and link.

      Click here

    2. for LHD:


      1. Remove the No. 1 heater air duct splash shield seal.

        Click here

    3. for RHD:


      1. Remove the No. 2 heater air duct splash shield seal.

        Click here

    4. Remove the water guard plate LH.

      Click here

    5. Remove the cowl body mounting reinforcement LH.

      Click here

    6. Remove the outer cowl top panel sub-assembly.

      Click here

    7. Remove the No. 1 engine cover sub-assembly.

      Click here

    8. Disconnect the engine wire.

      Click here

    9. Remove the connector cover assembly.

      Click here

    10. Check the terminal voltage.

      Click here

    11. Install the connector cover assembly.

      Click here

    12. Connect the engine wire.

      Click here

    13. Install the No. 1 engine cover sub-assembly.

      Click here

    14. Install the outer cowl top panel sub-assembly.

      Click here

    15. Install the cowl body mounting reinforcement LH.

      Click here

    16. Install the water guard plate LH.

      Click here

    17. for LHD:


      1. Install the No. 1 heater air duct splash shield seal.

        Click here

    18. for RHD:


      1. Install the No. 2 heater air duct splash shield seal.

        Click here

    19. Install the windshield wiper motor and link.

      Click here

  4. REMOVE NO. 1 ENGINE UNDER COVER

    Click here

  5. REMOVE RADIATOR SUPPORT OPENING COVER

    Click here

  6. REMOVE INLET NO. 2 AIR CLEANER

    Click here

  7. REMOVE AIR CLEANER CAP SUB-ASSEMBLY

    Click here

  8. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

    Click here

  9. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

    Click here

  10. REMOVE AIR CLEANER BRACKET

    Click here

  11. REMOVE INLET NO. 1 AIR CLEANER

    Click here

  12. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY


    1. A01RKFU

      Remove the bolt and disconnect the discharge hose sub-assembly from the compressor with motor assembly.

    2. Remove the O-ring from the discharge hose sub-assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  13. DISCONNECT SUCTION HOSE SUB-ASSEMBLY


    1. A01RL6V

      Remove the bolt and disconnect the suction hose sub-assembly from the compressor with motor assembly.

    2. Remove the O-ring from the suction hose sub-assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  14. REMOVE COMPRESSOR WITH MOTOR ASSEMBLY


    1. A01RI4MC02
      *a Bracket

      Remove the bolt and disconnect the bracket.

    2. A01RI5OC02
      *a Connector (A)
      *b Connector (B)
      *c Green-colored Lock
      A01VCCI Slide

      Using a screwdriver, slide the green-colored lock of the connector (A) as shown in the illustration to release it and disconnect the connector.

      CAUTION:

      Make sure to wear insulated gloves.

      Note

      Insulate the disconnected terminals and connector with insulating tape.

    3. Disconnect the connector (B).

    4. A01VC0W

      Remove the 3 bolts and compressor with motor assembly.