INTAKE MANIFOLD REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during intake manifold removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link

  • Replacement of throttle body assembly

  • Cleaning the deposits from the throttle body assembly

Inspection After Repair
  • Poor idle, etc.

  • Engine start function, etc.

Click here w/ Canister Pump Module

Click here w/o Canister Pump Module

PROCEDURE


  1. REMOVE THROTTLE BODY ASSEMBLY

    Click here

  2. REMOVE RADIATOR SUPPORT OPENING COVER

    Click here

  3. REMOVE INLET NO. 2 AIR CLEANER


    1. A01RIAE

      Loosen the hose clamp.

    2. Remove the 2 bolts and inlet No. 2 air cleaner from the inlet No. 1 air cleaner and upper radiator support sub-assembly.

  4. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY


    1. A01RLPK

      Remove the air cleaner filter element sub-assembly from the air cleaner case sub-assembly.

  5. REMOVE AIR CLEANER CASE SUB-ASSEMBLY


    1. A01RJ3A

      Remove the 2 bolts and air cleaner case sub-assembly from the air cleaner bracket.

  6. REMOVE AIR CLEANER BRACKET


    1. A01RJOY

      Remove the 3 bolts and disengage the wire harness clamp to remove the air cleaner bracket from the cylinder block sub-assembly and air conditioning wire.

  7. REMOVE INLET NO. 1 AIR CLEANER


    1. A01RK65

      Remove the 2 bolts and inlet No. 1 air cleaner from the intake manifold.

  8. REMOVE EGR PIPE ASSEMBLY


    1. A01RI2W

      Remove the 4 bolts and EGR pipe assembly from the intake manifold and EGR valve assembly.

    2. A01RL36

      Remove the inlet EGR gasket from the intake manifold.

    3. A01RH3S

      Remove the EGR pipe gasket from the EGR valve assembly.

  9. REMOVE E.F.I. VACUUM SENSOR ASSEMBLY (MANIFOLD ABSOLUTE PRESSURE SENSOR)


    1. A01RJK4

      Disconnect the E.F.I. vacuum sensor assembly (manifold absolute pressure sensor) connector.

    2. Disconnect the vacuum hose from the intake manifold.

    3. Remove the bolt and E.F.I. vacuum sensor assembly (manifold absolute pressure sensor) from the intake manifold.

  10. DISCONNECT VENTILATION HOSE


    1. A01RI0R

      Slide the clip and disconnect the ventilation hose from the intake manifold.

  11. DISCONNECT ENGINE WIRE


    1. A01RKMH

      Disengage the 2 clamps.

    2. Disconnect the engine water pump assembly connector.

    3. A01RLCN

      Remove the bolt and disconnect the wire harness bracket.

    4. A01RIE8

      Disconnect the 4 fuel injector assembly connectors and purge valve (purge VSV) connectors.

    5. Remove the bolt and disengage the clamp to disconnect the engine wire.

  12. DISCONNECT ENGINE COVER BRACKET


    1. A01RIPU

      Remove the bolt and disconnect the engine cover bracket from the intake manifold.

  13. DISCONNECT NO. 8 WATER BY-PASS HOSE


    1. A01RLHM

      Disengage the 2 hose clamps.

    2. Slide the clip and disconnect the No. 8 water by-pass hose from the No. 3 water by-pass pipe.

  14. DISCONNECT NO. 2 FUEL VAPOR FEED HOSE


    1. A01RHIO

      Disengage the 2 hose clamps and disconnect the No. 2 fuel vapor feed hose from the intake manifold.

    2. A01RJ0I

      Disconnect the No. 2 fuel vapor feed hose from the intake manifold.

  15. DISCONNECT WATER BY-PASS HOSE


    1. A01RJ8WC01
      *1 Water By-Pass Hose
      *2 No. 2 Water By-pass Hose

      Disengage the 2 hose clamps and disconnect the water by-pass hose from the intake manifold.

    2. Disengage the 2 hose clamps and disconnect the No. 2 water by-pass hose from the intake manifold.

  16. REMOVE INTAKE MANIFOLD


    1. A01RLKMC01
      B004PRK Bolt
      B004P9H Nut

      Remove the 3 bolts and 2 nuts and intake manifold from the cylinder head sub-assembly.

  17. REMOVE NO. 1 INTAKE MANIFOLD TO HEAD GASKET


    1. A01RH52

      Remove the No. 1 intake manifold to head gasket from the intake manifold.

  18. REMOVE STUD BOLT (w/ Stud Bolt)

    Tech Tips

    If a stud bolt is deformed or the threads are damaged, replace it.


    1. A01RKNA

      Using an E6 "TORX" socket wrench, remove the 2 stud bolts from the intake manifold.