CONDENSER INSTALLATION

PROCEDURE


  1. INSTALL COOLER CONDENSER ASSEMBLY


    1. A002AK9

      Engage the 2 guides as shown in the illustration.

      Note

      Do not damage the condenser or radiator when installing the cooler condenser assembly .

    2. Engage the 4 claws to install the cooler condenser assembly.

      Tech Tips

      If a new cooler condenser assembly is installed, add compressor oil to the condenser as follows.

      Capacity
      Add 40 cc (1.35 fl. oz)
      Compressor Oil
      ND-OIL 8 or equivalent

  2. CONNECT AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY


    1. Remove the vinyl tape from the air conditioner tube and accessory assembly and the connecting part of the cooler condenser assembly .

    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the air conditioner tube and accessory assembly.

      Compressor Oil
      ND-OIL 8 or equivalent

    3. Install the O-ring to the air conditioner tube and accessory assembly.

    4. Install the air conditioner tube and accessory assembly to the cooler condenser assembly with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  3. CONNECT DISCHARGE HOSE SUB-ASSEMBLY


    1. Remove the vinyl tape from the discharge hose sub-assembly and the connecting part of the cooler condenser assembly .

    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the discharge hose sub-assembly.

      Compressor Oil
      ND-OIL 8 or equivalent

    3. Install the O-ring to the discharge hose sub-assembly.

    4. Install the discharge hose sub-assembly to the cooler condenser assembly with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  4. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY


    1. Install the upper radiator support sub-assembly with the 5 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

    2. Engage the clamp.

    3. Connect the 2 connectors.

  5. INSTALL HOOD LOCK ASSEMBLY

    Click here

  6. INSTALL BATTERY

    for 1AR-FE:

    Click here

    for 2GR-FKS:

    Click here

  7. INSTALL INLET AIR CLEANER ASSEMBLY

    for 1AR-FE:

    Click here

    for 2GR-FKS:

    Click here

  8. INSTALL RADIATOR GRILLE

    Click here

  9. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT

    Click here

  10. WARM UP ENGINE

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  11. INSPECT FOR REFRIGERANT LEAK

    Click here

  12. ADJUST HOOD SUB-ASSEMBLY

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