BRAKE ACTUATOR REMOVAL

PROCEDURE

1. PRECAUTION

   Note

   After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

   CAUTION:

   Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

   Note

   When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

3. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

   
   

   1. for 2AD-FHV:

      Click here

   2. for 2AD-FTV:

      Click here

   3. for 2AR-FE:

      Click here

   4. for 3ZR-FAE:

      Click here

   5. for 3ZR-FE:

      Click here

   6. for 2WW:

      Click here

4. DRAIN BRAKE FLUID

   Note

   Wash off brake fluid immediately if it comes in contact with any painted surface.

5. REMOVE BRAKE ACTUATOR WITH BRACKET

   
   

   1. 

      Pull down the lock lever of the wire harness connector toward the front of the vehicle to release the lock.

   2. Disconnect the wire harness connector from the brake actuator assembly.

      Note

      Be careful not to allow brake fluid to enter the removed connector.

   3. Disconnect the clamp from the brake actuator assembly.

   4. 

      Using a union nut wrench, disconnect the 6 brake lines from the brake actuator assembly.

   5. 

      *a	To Front Wheel Cylinder RH
      *b	To Front Wheel Cylinder LH
      *c	To Rear Wheel Cylinder RH
      *d	To Rear Wheel Cylinder LH
      *e	From Front Master Cylinder
      *f	From Rear Master Cylinder

      Use tags or make a memo to identify the places to reconnect.

   6. 

      Remove the 3 nuts and brake actuator with bracket.

      Note

      Be careful not to damage the brake tubes.

   7. 

      Disconnect the 3 clamps from the brake actuator bracket assembly.