AIR CONDITIONING UNIT INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

PROCEDURE


  1. INSTALL AIR CONDITIONING UNIT

    B002B5SE02
    Text in Illustration
    *1 Bolt
    *2 Screw

    1. Install the air conditioning unit with the 3 bolts and 2 screws.

      Torque:
      for bolt
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

  2. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY WITH AIR CONDITIONING UNIT ASSEMBLY


    1. Install the instrument panel reinforcement assembly with air conditioning unit assembly.

    2. Using a 8 mm hexagon wrench, tighten the 3 collars.

    3. Install the 9 bolts.

      Torque:
      for bolt A
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
      for bolt B
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    4. Install the 6 caps.

      B002C0CE06
      Text in Illustration
      *1 Cap *2 Collar
    5. B002BQP

      Install the nut.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    6. Install the bolts and nuts.

    7. Attach the clamps and connect the connectors.

      B002BMS
    8. B002BF6

      Install the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    9. Install the 2 grommets.

  3. INSTALL QUICK HEATER ASSEMBLY (w/ PTC Heater)

    Click here

  4. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY

    Click here

  5. INSTALL AIR HOSE


    1. Install the air hose.

  6. INSTALL LOWER DEFROSTER NOZZLE ASSEMBLY


    1. Attach the 3 claws to install the lower defroster nozzle assembly.

  7. INSTALL STEERING COLUMN ASSEMBLY

    Click here

  8. INSTALL NO. 2 AIR DUCT SUB-ASSEMBLY


    1. Install the No. 2 air duct sub-assembly with the screw.

  9. INSTALL NO. 1 AIR DUCT SUB-ASSEMBLY


    1. Install the No. 1 air duct sub-assembly with the clip.

  10. INSTALL NO. 1 CONSOLE BOX DUCT


    1. Install the No. 1 console box duct with the 2 clips.

  11. INSTALL REAR NO. 3 AIR DUCT


    1. Install the rear No. 3 air duct.

    2. Attach the clamp.

  12. INSTALL REAR NO. 1 AIR DUCT


    1. Install the rear No. 1 air duct.

    2. Attach the clamp.

  13. INSTALL REAR NO. 2 AIR DUCT


    1. Attach the 4 claws to install the rear No. 2 air duct.

    2. Install the nut or clip.

      Tech Tips

      The rear No. 2 air duct is installed with a nut or clip.

  14. INSTALL REAR NO. 4 AIR DUCT


    1. Attach the 4 claws to install the rear No. 4 air duct.

    2. Install the nut or clip.

      Tech Tips

      The rear No. 4 air duct is installed with a nut or clip.

  15. INSTALL FRONT FLOOR CARPET ASSEMBLY

  16. INSTALL REAR NO. 5 AIR DUCT

    Tech Tips

    Use the same procedure for both rear No. 5 air ducts.


    1. Install the rear No. 5 air duct with the 2 screws.

  17. INSTALL AIR DUCT PLUG

    Tech Tips

    Use the same procedure for both air duct plugs.


    1. Attach the 4 claws to install the air duct plug.

  18. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY

    Click here

  19. INSTALL REAR SEAT ASSEMBLY

    Click here

  20. INSTALL FRONT SEAT ASSEMBLY


    1. for Sports Seat Type:

      Click here

    2. for Luxury Seat Type:

      Click here

    3. for Standard Seat Type:

      Click here

  21. INSTALL HEATER WATER INLET HOSE A (for 2GR-FXE)


    1. B002C0RE02
      Text in Illustration
      *a

      for LHD: Brown Marking

      for RHD: Purple Marking
      *b 90° +/- 15°

      Connect the heater water inlet hose A (unit side) as shown in the illustration.

  22. INSTALL HEATER WATER OUTLET HOSE A (for 2GR-FXE)


    1. B002B57E02
      Text in Illustration
      *a

      for LHD: Blown Marking

      for RHD: Purple Marking
      *b 45°+/- 15°

      Connect the heater water outlet hose A (unit side) and attach the clip.

    2. B002C1PE03
      Text in Illustration
      *a Blue Marking
      *b 0°+/- 15°

      Connect the heater water outlet hose A (engine side) and attach the clip to install the heater water outlet hose A.

    3. B002BBJE03
      Text in Illustration
      *a Yellow Marking
      *b 0°+/- 15°

      Connect the heater water inlet hose A (engine side) and attach the clip to install the heater water inlet hose A.

    4. Install the water hose set.

  23. CONNECT HEATER WATER INLET HOSE A (for 2AR-FSE)


    1. B002BNZE02
      Text in Illustration
      *a Brown Marking 5 mm
      *b Brown Marking 2 mm
      *c 45° +/- 15°
      *d 0° +/- 15°

      Connect the heater water inlet hose A and attach the clip.

  24. CONNECT HEATER WATER OUTLET HOSE A


    1. Connect the heater water outlet hose A and attach the clip.

  25. CONNECT AIR CONDITIONING TUBE ASSEMBLY


    1. Remove the vinyl tape attached to the air conditioning tube assembly.

    2. Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the air conditioning tube assembly.

      Compressor oil
      ND-OIL 11 or equivalent

    3. Install the 2 O-rings to the air conditioning tube assembly.

    4. Connect the air conditioning tube assembly.

      Note

      After the connection, check that the claw of the piping clamp is attached.

    5. B002BVDE01
      Text in Illustration
      *1 Plate

      Attach the plate as shown in the illustration and install the bolt.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

  26. INSTALL FRONT WIPER MOTOR

    Click here

  27. CONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  28. INSTALL LUGGAGE COMPARTMENT TRIM COVER LH

    Click here

  29. INSTALL LUGGAGE COMPARTMENT FLOOR MAT

    Click here

  30. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE (for 2GR-FXE)

    Click here

  31. ADD ENGINE COOLANT


    1. for 2AR-FSE:

      Click here

    2. for 2GR-FXE:

      Click here

  32. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT


    1. for HFC-134a(R134a):

      Click here

    2. for HFO-1234yf(R1234yf):

      Click here

  33. WARM UP COMPRESSOR


    1. for HFC-134a(R134a):

      Click here

    2. for HFO-1234yf(R1234yf):

      Click here

  34. INSPECT FOR COOLANT LEAK


    1. for 2AR-FSE:

      Click here

    2. for 2GR-FXE:

      Click here

  35. CHECK FOR REFRIGERANT GAS LEAK


    1. for HFC-134a(R134a):

      Click here

    2. for HFO-1234yf(R1234yf):

      Click here

  36. INSTALL NO. 1 AIR CLEANER INLET

    Click here

  37. INSTALL ENGINE UNDER COVER

    Click here

  38. INSTALL V-BANK COVER SUB-ASSEMBLY (for 2GR-FXE)

    Click here

  39. INSTALL NO. 1 ENGINE COVER (for 2AR-FSE)

    Click here

  40. INSTALL COOL AIR INTAKE DUCT SEAL

    Click here

  41. INSTALL ENGINE ROOM SIDE COVER

    Click here

  42. CHECK SRS WARNING LIGHT

    Click here