AUTOMATIC TRANSMISSION ASSEMBLY(for 2TR-FE) REMOVAL

CAUTION / NOTICE / HINT

CAUTION:

The automatic transmission assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the transmission jack may suddenly drop.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

    Click here

  4. REMOVE REAR ENGINE UNDER COVER ASSEMBLY

    Click here

  5. DRAIN AUTOMATIC TRANSMISSION FLUID

    Click here

  6. DRAIN TRANSFER OIL

    Click here

  7. REMOVE PROPELLER SHAFT ASSEMBLY

    Click here

  8. REMOVE FRONT PROPELLER SHAFT ASSEMBLY

    Click here

  9. REMOVE FRONT EXHAUST PIPE ASSEMBLY

    Click here

  10. REMOVE STARTER ASSEMBLY

    Click here

  11. REMOVE FLYWHEEL HOUSING DUST SEAL


    1. B001HW8

      Remove the flywheel housing dust seal from the engine assembly.

  12. REMOVE DRIVE PLATE AND TORQUE CONVERTER ASSEMBLY SETTING BOLT


    1. B001HW3

      Turn the crankshaft to gain access to the locations of the 6 drive plate and torque converter assembly setting bolts and remove each bolt while holding the crankshaft pulley bolt with a wrench.

      Tech Tips

      There will be one black colored bolt.

  13. REMOVE MANIFOLD STAY


    1. Remove the 3 bolts and manifold stay from the automatic transmission assembly and exhaust manifold.

  14. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY


    1. B001H2F

      Remove the clip and nut and disconnect the transmission control cable assembly from the transmission control shaft lever LH and transmission control cable bracket.

  15. REMOVE TRANSMISSION INSULATOR RH

    Click here

  16. DISCONNECT NO. 1 BODY GROUND WIRE SUB-ASSEMBLY


    1. B001HME

      Remove the bolt and disconnect the No. 1 body ground wire sub-assembly from the automatic transmission assembly.

  17. DISCONNECT OIL COOLER TUBE


    1. B001HEC

      Disconnect the 2 oil cooler tubes from the automatic transmission assembly.

      Tech Tips

      Use a container to catch any ATF.

    2. Remove the bolt and flexible hose clamp.

      B001HBFE02
      Text in Illustration
      *1 Flexible Hose Clamp - -

    3. Remove the 2 bolts and disconnect the 2 oil cooler tubes from the engine assembly.

  18. REMOVE FRONT SUSPENSION MEMBER BRACKET LH AND RH


    1. B001C9L

      Remove the 8 bolts, front suspension member bracket LH and RH from the No. 3 frame crossmember sub-assembly and vehicle body.

  19. SUPPORT AUTOMATIC TRANSMISSION ASSEMBLY


    1. B001FTQ

      Support the automatic transmission assembly with a transmission jack.

      Note


      • In order to protect the automatic transmission oil pan sub-assembly, place attachments on the transmission jack.

      • Make sure that the attachments and the automatic transmission oil pan sub-assembly are centered on the transmission jack.

      • To prevent the automatic transmission oil pan sub-assembly from deforming, do not place any attachments under the automatic transmission oil pan sub-assembly of the automatic transmission assembly.

      • Secure the automatic transmission assembly to the transmission jack using a belt, etc. to prevent it from falling.

  20. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY


    1. B001FHY

      Remove the 4 bolts and disconnect the No. 3 frame crossmember sub-assembly from the rear engine mounting insulator.

    2. B001HIV

      Remove the 4 bolts, 4 nuts and No. 3 frame crossmember sub-assembly from the vehicle body.

  21. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR

    Tech Tips

    It is not necessary to remove the rear engine mounting insulator unless it is being replaced.


    1. B001DML

      Remove the 4 bolts and rear No. 1 engine mounting insulator from the automatic transmission assembly.

  22. REMOVE TRANSMISSION BREATHER BRACKET


    1. B001I1S

      Tilt down the automatic transmission assembly.

      Note

      Make sure that the cooling fan and fan shroud do not contact the engine assembly when tilting the automatic transmission assembly.

    2. B001FFX

      Disconnect the 3 breather hoses from the transmission breather bracket.

    3. B001IGY

      Remove the bolt and disconnect the transmission breather bracket from the automatic transmission assembly.

    4. Detach the wire harness clamp from the transmission breather bracket.

    5. Remove the 2 clamps from the transmission breather bracket.

      Tech Tips

      It is not necessary to remove the transmission clamps they are being replaced.

  23. DISCONNECT WIRE HARNESS


    1. B001EK7

      Disconnect the breather hose from the wire harness.

    2. Disconnect the park/neutral position switch connector, transmission wire connector, 2 speed sensor connectors and transfer connector.

      B001H3L

      Tech Tips

      Detach the claw, press down the lever, and then disconnect the transmission wire connector.

    3. Detach the heated oxygen sensor connector from the wire harness clamp bracket.

    4. Remove the 3 bolts and disconnect the wire harness from the automatic transmission assembly.

  24. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY


    1. B001I30

      Disconnect the breather hose from the engine assembly.

    2. B001I7S

      Remove the 7 bolts and automatic transmission assembly from the engine assembly.

      Note

      To prevent damage to the 2 knock pins, do not pry between the automatic transmission assembly and engine assembly.

  25. REMOVE TRANSFER ASSEMBLY

    Click here

  26. REMOVE TRANSMISSION CONTROL CABLE BRACKET

    Tech Tips

    It is not necessary to remove the transmission control cable bracket unless it is being replaced.


    1. B001GYY

      Remove the 2 bolts and transmission control cable bracket from the automatic transmission assembly.

  27. REMOVE TRANSMISSION OIL PAN HEAT INSULATOR

    Tech Tips

    It is not necessary to remove the transmission oil pan heat insulator unless it is being replaced.


    1. B001I3V

      Remove the 3 bolts and transmission oil pan heat insulator from the automatic transmission assembly.

  28. REMOVE TORQUE CONVERTER ASSEMBLY


    1. B001CP8E02
      Text in Illustration
      *a Matchmark

      Put matchmarks on the automatic transmission case sub-assembly and the torque converter assembly.

    2. Remove the torque converter assembly from the automatic transmission assembly.

      Note

      Remove the torque converter assembly from the input shaft horizontally.

  29. REMOVE WIRING HARNESS CLAMP BRACKET

    Tech Tips

    It is not necessary to remove the wire harness clamp brackets unless they are being replaced.


    1. B001E7H

      Detach the 8 wire harness clamps and 4 wire harness clamp brackets from the wire harness.

  30. INSPECT TORQUE CONVERTER ASSEMBLY

    Click here

  31. INSPECT DRIVE PLATE

    Click here