THERMOSTAT INSTALLATION

PROCEDURE


  1. INSTALL THERMOSTAT


    1. B001ZP7E03

      Install a new gasket to the thermostat.

      Note

      When installing the gasket to the thermostat, be careful not to deform the gasket. Make sure that the groove of the gasket is properly installed onto the thermostat, as shown in the illustration.

    2. Insert the thermostat into the water pump with the jiggle valve facing straight upward.

      Tech Tips

      The jiggle valve may be set within 30° of either side of the prescribed position.

  2. INSTALL WATER INLET


    1. B001X34E02

      Install the water inlet with the 4 bolts.

      Torque:
      for bolt A
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
      for bolt B
      25 N*m  { 250 kgf*cm, 18 ft.*lbf }
    2. B001VUI

      Connect the No. 2 oil cooler hose to the clamp and water pump.

  3. INSTALL NO. 1 IDLER PULLEY BRACKET (w/ Viscous Heater)


    1. B001XLJ

      Install the No. 1 idler pulley bracket with the bolt.

      Torque:
      49 N*m  { 495 kgf*cm, 36 ft.*lbf }
  4. INSTALL VISCOUS WITH MAGNET CLUTCH HEATER ASSEMBLY (w/ Viscous Heater)

    Click here

  5. INSTALL HEATER WATER PIPE SUB-ASSEMBLY (w/ Viscous Heater)


    1. B001XPX

      Connect the heater water pipe to the viscous heater with magnet clutch, and install the 4 bolts.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }
  6. INSTALL FAN PULLEY

  7. INSTALL FAN SHROUD WITH FAN


    1. Install the shroud together with the fluid coupling fan between the radiator and engine components.

      Note

      Be careful not to damage the radiator core.

    2. B002030

      Temporarily install the fluid coupling fan to the fan bracket with the 4 nuts.

      Tech Tips

      Tighten the nuts as much as possible by hand.

    3. B001XMX

      Attach the shroud claws to the radiator.

    4. Install the shroud with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    5. B002030

      Tighten the 4 nuts of the fluid coupling fan.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
  8. INSTALL OIL COOLER TUBE (for Automatic Transmission)

    Click here

  9. INSTALL V-RIBBED BELT

    Click here

  10. INSTALL NO. 3 IDLER PULLEY (w/ Viscous Heater)

    Click here

  11. INSTALL NO. 1 IDLER PULLEY (w/ Viscous Heater)

    Click here

  12. INSTALL V-RIBBED BELT (w/ Viscous Heater)

    Click here

  13. CONNECT NO. 2 RADIATOR HOSE

  14. CONNECT NO. 1 RADIATOR HOSE

  15. INSTALL VANE PUMP ASSEMBLY


    1. B001YDY

      Apply a light coat of engine oil to a new O-ring, and install it to the vane pump.

    2. Install the vane pump with 2 new nuts.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }
  16. INSTALL RADIATOR RESERVOIR ASSEMBLY


    1. B001VKTE01
      *1 Upper
      *2 RH Side

      Install the radiator reservoir with the 3 bolts.

    2. Connect the 2 hoses to the upper radiator tank and water inlet.

      Tech Tips

      Make sure the directions of the hose clamps are as shown in the illustration.

  17. INSTALL NO. 1 OIL RESERVOIR BRACKET


    1. B001Z50

      Install a new bracket with the 2 bolts.

      Torque:
      4.5 N*m  { 46 kgf*cm, 40 in.*lbf }
  18. INSTALL VANE PUMP OIL RESERVOIR ASSEMBLY


    1. B001XSJ

      Install the vane pump oil reservoir to the bracket.

  19. INSTALL INTAKE AIR CONNECTOR

    Click here

  20. TEMPORARILY INSTALL NO. 1 AIR CLEANER HOSE

    Click here

  21. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

    Click here

  22. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY (w/ Intercooler)

    Click here

  23. INSTALL NO. 3 ENGINE ROOM WIRE


    1. Install the No. 3 engine room wire to the main battery and sub-battery positive terminals with the 2 nuts.

      Torque:
      7.6 N*m  { 77 kgf*cm, 67 in.*lbf }
    2. Connect the No. 3 engine room wire with the 4 clamps.

      B001XNB
  24. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.


    1. Connect the cables to negative (-) main battery and sub-battery terminals.

  25. ADD ENGINE COOLANT

    Click here

  26. INSPECT FOR ENGINE COOLANT LEAK

    Click here

  27. INSTALL UPPER RADIATOR SUPPORT SEAL

    Click here

  28. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

    Click here

  29. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

    Click here

  30. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

    Click here

  31. INSTALL FRONT FENDER APRON SEAL FRONT RH

    Click here

  32. INSTALL FRONT WHEEL RH

    Click here