PROCEDURE
INSTALL RADIATOR ASSEMBLY
Install the radiator with the 4 bolts.
INSTALL FAN PULLEY
INSTALL FAN SHROUD WITH FAN
INSTALL OIL COOLER TUBE (for Automatic Transmission)
Temporarily install the oil cooler tube to the fan shroud with the bolt labeled A. Install the bolt labeled B. Then tighten the bolt labeled A to the specified torque.
*1 | Paint Mark |
Connect the inlet No. 4 oil cooler hose as shown in the illustration.
Note
Make sure the pinching portion of each clip is facing the direction shown in the illustration.
Connect the inlet No. 2 and No. 3 oil cooler hoses as shown in the illustration.
Note
Make sure the pinching portion of each clip is facing the direction shown in the illustration.
*1 | Paint Mark |
Connect the inlet and outlet No. 1 oil cooler hoses as shown in the illustration.
Note
Make sure the pinching portion of each clip is facing the direction shown in the illustration.
Pass the hose through the flexible hose clamp and close the clamp shown in the illustration.
INSTALL V-RIBBED BELT
INSTALL NO. 3 IDLER PULLEY (w/ Viscous Heater)
INSTALL NO. 1 IDLER PULLEY (w/ Viscous Heater)
INSTALL V-RIBBED BELT (w/ Viscous Heater)
CONNECT NO. 2 RADIATOR HOSE
CONNECT NO. 1 RADIATOR HOSE
INSTALL RADIATOR RESERVOIR ASSEMBLY
INSTALL NO. 1 OIL RESERVOIR BRACKET
INSTALL VANE PUMP OIL RESERVOIR ASSEMBLY
INSTALL INTAKE AIR CONNECTOR
TEMPORARILY INSTALL NO. 1 AIR CLEANER HOSE
INSTALL AIR CLEANER CAP SUB-ASSEMBLY
INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY (w/ Intercooler)
INSTALL NO. 3 ENGINE ROOM WIRE
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Note
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.
Connect the cables to negative (-) main battery and sub-battery terminals.
ADD ENGINE COOLANT
INSPECT FOR ENGINE COOLANT LEAK
INSTALL RADIATOR SIDE DEFLECTOR LH
Install the radiator side deflector LH with the 4 clips.
INSTALL RADIATOR SIDE DEFLECTOR RH (for Manual Transmission)
Install the radiator side deflector RH with the 4 clips.
INSTALL TRANSMISSION OIL COOLER AIR DUCT (for Automatic Transmission)
Install the transmission oil cooler air duct with the 4 bolts.
INSTALL FRONT BUMPER COVER
for Standard: Click here
w/ Winch: Click here
INSTALL UPPER RADIATOR SUPPORT SEAL
INSTALL FRONT FENDER APRON SEAL FRONT RH
INSTALL FRONT WHEEL RH
INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH
INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH