WATER PUMP INSTALLATION

PROCEDURE

1. INSTALL WATER PUMP ASSEMBLY

   
   

   1. 

      *1

      Nut

      Temporarily install a new gasket and the water pump with the 9 bolts and 2 nuts.

      Bolt Length

      Item	Length
      Bolt A	30 mm (1.18 in.)
      Bolt B	80 mm (3.15 in.)

   2. 

      Uniformly tighten the 9 bolts and 2 nuts of the water pump in the order shown in the illustration.

      Torque:

      25 N*m  { 250 kgf*cm, 18 ft.*lbf }

      Note

      After installing all of the bolts and nuts, check that all of the bolts and nuts are tightened to the torque specification.

2. INSTALL WATER OUTLET

   
   

   1. 

      Connect the water outlet to the No. 2 water hose joint, and install a new gasket and the water outlet with the 2 bolts.

      Torque:

      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

3. INSTALL FAN BRACKET SUB-ASSEMBLY

   
   

   1. 

      Install the fan bracket with the 4 bolts.

      Torque:

      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Bolt Length

      Item	Length
      Bolt A	30 mm (1.18 in.)
      Bolt B	80 mm (3.15 in.)

4. INSTALL NO. 1 OIL COOLER HOSE

   

   Note

   Make sure that there is clearance between the oil cooler hose and crankshaft pulley.

5. INSTALL NO. 2 IDLER PULLEY BRACKET (w/ Viscous Heater)

   
   

   1. 

      Temporarily install the No. 2 idler pulley bracket with the bolt.

   2. Temporarily install the 2 bolts to the No. 2 idler pulley bracket bolt hole.

   3. 

      Uniformly tighten the 3 bolts of the No. 2 idler pulley bracket in the order shown in the illustration.

      Torque:

      49 N*m  { 495 kgf*cm, 36 ft.*lbf }

6. INSTALL NO. 2 IDLER PULLEY (w/ Viscous Heater)

   
   

   1. 

      Install the collar, No. 2 idler pulley and cover with the bolt.

      Torque:

      49 N*m  { 495 kgf*cm, 36 ft.*lbf }

7. INSTALL THERMOSTAT

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8. INSTALL WATER INLET

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9. INSTALL NO. 1 IDLER PULLEY BRACKET (w/ Viscous Heater)

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10. INSTALL VISCOUS WITH MAGNET CLUTCH HEATER ASSEMBLY (w/ Viscous Heater)

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11. INSTALL HEATER WATER PIPE SUB-ASSEMBLY (w/ Viscous Heater)

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12. INSTALL FAN PULLEY

13. INSTALL FAN SHROUD WITH FAN

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14. INSTALL OIL COOLER TUBE (for Automatic Transmission)

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15. INSTALL V-RIBBED BELT

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16. INSTALL NO. 3 IDLER PULLEY (w/ Viscous Heater)

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17. INSTALL NO. 1 IDLER PULLEY (w/ Viscous Heater)

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18. INSTALL V-RIBBED BELT (w/ Viscous Heater)

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19. CONNECT NO. 2 RADIATOR HOSE

20. CONNECT NO. 1 RADIATOR HOSE

21. INSTALL VANE PUMP ASSEMBLY

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22. INSTALL RADIATOR RESERVOIR ASSEMBLY

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23. INSTALL NO. 1 OIL RESERVOIR BRACKET

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24. INSTALL VANE PUMP OIL RESERVOIR ASSEMBLY

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25. INSTALL INTAKE AIR CONNECTOR

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26. TEMPORARILY INSTALL NO. 1 AIR CLEANER HOSE

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27. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

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28. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY (w/ Intercooler)

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29. INSTALL NO. 3 ENGINE ROOM WIRE

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30. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

    
    

    1. Connect the cables to negative (-) main battery and sub-battery terminals.

31. ADD ENGINE COOLANT

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32. INSPECT FOR ENGINE COOLANT LEAK

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33. INSTALL UPPER RADIATOR SUPPORT SEAL

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34. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

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35. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

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36. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

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37. INSTALL FRONT FENDER APRON SEAL FRONT RH

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38. INSTALL FRONT WHEEL RH

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