BACK WINDOW GLASS INSTALLATION

CAUTION / NOTICE / HINT

Note

Make sure to use Toyota Genuine Windshield Glass Adhesive (High Modulus Type) or an equivalent high modulus adhesive.

PROCEDURE


  1. INSTALL BACK WINDOW GLASS DAM


    1. Apply Primer G to the installation part of the window glass dam.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Remove the peeling paper from the adhesive part of the dam. Install the dam (adhesive side) to the glass (Primer G area) as shown in the illustration.

      A001AJ5E01
      Backside
      *1 Ceramic Notch
      *2 Dam Center Line
      A001A86E01
      Backside
      *1 Attach the dam using the center stop light as a guide.

      Tech Tips

      Attach the dam using the center stop light as a guide.

      Standard measurement
      Area Specified Condition
      a 1.0 mm (0.039 in.) or less
      b 159.0 mm (6.259 in.)
      c 146.0 mm (5.748 in.)
      d 192.0 mm (7.559 in.)
      e 9.5 mm (0.377 in.)
      f 7.5 mm (0.295 in.)
      g (Reference) 8.0 mm (0.315 in.)

  2. INSTALL BACK WINDOW GLASS

    A001D6XE03
    *1 CORRECT
    *2 Primer M
    *3 Adhesive
    *4 INCORRECT

    1. Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Do not apply primer to the adhesive.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Using a brush or sponge, apply Primer G to the contact surface of the back window glass.

      A0019D7E03
      Backside
      *1 Adhesive Center Line
      *2 Primer G
      Standard measurement
      Area Specified Condition
      a 19.0 mm (0.748 in.)

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    3. Apply adhesive to the back window glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive (High modulus Type) or Equivalent

      1. Cut off the tip of the cartridge nozzle as shown in the illustration below.

        Tech Tips

        After cutting off the tip, use all adhesive within the time frame written in the table below.

        Usage time frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the back window glass as shown in the illustration.

        A001E1ME03
        Backside
        *1 Adhesive Center Line
        *2 Adhesive
        Standard measurement
        Area Specified Condition
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)
        c 12.1 mm (0.476 in.)
        d 3.0 mm (0.118 in.)
        e 14 mm (0.551 in.)

    4. Install the back window glass to the vehicle body.


      1. Hold the back window glass securely in place with tape or equivalent until the adhesive has hardened.

        Note


        • Allow the primer coating to dry for 3 minutes or more.

        • Check that the clips are attached to the vehicle body correctly.

        • Check the clearance between the vehicle body and glass.

      2. Lightly press the front surface of the back window glass to ensure that the back window glass is securely fit to the vehicle body.

      3. A001CYUE31
        *1 Adhesive

        Using a scraper, remove any excess or protruding adhesive.

        Tech Tips

        Apply adhesive onto the glass rim.

        Note

        Do not drive the vehicle within the time written in the table below.

        Minimum time
        Temperature Minimum time prior to driving vehicle
        35°C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

      4. Install the defogger wire with the nut and 2 clamps.

      5. Connect the 2 connectors.

  3. CHECK FOR LEAKS AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

  4. INSTALL CENTER STOP LIGHT ASSEMBLY

    Click here

  5. INSTALL CENTER STOP LIGHT CLIP

    Click here

  6. INSTALL CENTER STOP LIGHT COVER

    Click here

  7. INSTALL NO. 2 CENTER STOP LIGHT COVER

    Click here

  8. INSTALL LUGGAGE COMPARTMENT DOOR HINGE COVER LH


    1. Clean the vehicle body surface.


      1. Using a heat light, heat the vehicle body surface.

      2. Remove the double-sided tape from the vehicle body.

      3. Wipe off any tape adhesive residue with cleaner.

    2. Install the moulding.


      1. Using a heat light, heat the vehicle body and moulding.

      2. Remove the peeling paper from the face of the moulding.

        Tech Tips

        After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    3. A001A46E01
      *1 Doudle-sided Tape

      Attach the 2 clips to install the a new moulding.

  9. INSTALL LUGGAGE COMPARTMENT DOOR HINGE COVER RH

    Tech Tips

    Use the same procedures described for the LH side.

  10. INSTALL REAR COMBINATION LIGHT ASSEMBLY LH

    Click here

  11. INSTALL REAR COMBINATION LIGHT ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  12. INSTALL LUGGAGE COMPARTMENT TRIM COVER ASSEMBLY LH

    Click here

  13. INSTALL LUGGAGE COMPARTMENT TRIM COVER ASSEMBLY RH

    Click here

  14. INSTALL BACK WINDOW MOULDING OUTSIDE LOWER


    1. Clean the vehicle body surface.


      1. Using a heat light, heat the vehicle body surface.

      2. Remove the double-sided tape from the vehicle body.

      3. Wipe off any tape adhesive residue with cleaner.

    2. Install the moulding.


      1. Using a heat light, heat the moulding.

      2. Remove the peeling paper from the face of the moulding.

        Tech Tips

        After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    3. Attach the clip on the center of the moulding. Use the stoppers (left and right setting stoppers) on the bottom edge of the back window glass to determine the moulding's orientation. Then attach the 2 claws and 4 fasteners to install the a new moulding.

      Tech Tips

      As the stoppers on the bottom edge of the glass are only for determining the moulding's position, they do not attach to the moulding.

      A001FNQE01

  15. INSTALL REAR FLOOR FINISH PLATE

    Click here

  16. INSTALL FRONT LUGGAGE COMPARTMENT TRIM COVER

    Click here

  17. INSTALL LUGGAGE COMPARTMENT NO. 2 TRIM HOOK (w/o Rear Cooler)

    Click here

  18. INSTALL LUGGAGE COMPARTMENT NO. 1 LIGHT ASSEMBLY

    Click here

  19. INSTALL DECK TRIM SIDE BOARD LH

    Click here

  20. INSTALL DECK TRIM SIDE BOARD RH

    Click here

  21. INSTALL ROPE HOOK ASSEMBLY

    Click here

  22. INSTALL ROPE HOOK

    Click here

  23. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY

    Click here

  24. INSTALL ROOF NO. 1 DRIP SIDE FINISH MOULDING CLIP

    Click here

  25. INSTALL NO. 3 WINDSHIELD OUTSIDE MOULDING CLIP

    Click here

  26. INSTALL ROOF NO. 2 DRIP SIDE FINISH MOULDING CLIP

    Click here

  27. INSTALL NO. 2 WINDSHIELD OUTSIDE MOULDING CLIP

    Click here

  28. INSTALL NO. 1 WINDSHIELD OUTSIDE MOULDING CLIP

    Tech Tips

    Use the same procedures described for the No. 2 clip.

  29. INSTALL ROOF DRIP SIDE FINISH MOULDING CENTER LH

    Click here

  30. INSTALL ROOF DRIP SIDE FINISH MOULDING CENTER RH

    Tech Tips

    Use the same procedures described for the LH side.

  31. INSTALL FRONT FENDER TO COWL SIDE SEAL LH

    Click here

  32. INSTALL FRONT FENDER TO COWL SIDE SEAL RH

    Tech Tips

    Use the same procedure described for the LH side.

  33. INSTALL AMPLIFIER ANTENNA ASSEMBLY

    Click here

  34. INSTALL ROOF HEADLINING ASSEMBLY


    1. Return the roof headlining to its original position.

      For Standard Body, refer to the following procedures ( Click here).

      For Long Body, refer to the following procedures ( Click here).

  35. INSTALL ASSIST GRIP SUB-ASSEMBLY

    Click here

  36. INSTALL ROOF SIDE REGISTER BEZEL LH (w/ Rear Cooler)

    Click here

  37. INSTALL ROOF SIDE REGISTER BEZEL RH (w/ Rear Cooler)

    Click here

  38. INSTALL COAT HOOK

    Click here

  39. INSTALL REAR VANITY LIGHT ASSEMBLY

    Click here

  40. INSTALL SPOT LIGHT ASSEMBLY

    Click here

  41. INSTALL ROOF CONSOLE BOX ASSEMBLY (w/ Rear Seat Entertainment System)

    Click here

  42. INSTALL NO. 2 PACKAGE TRAY TRIM PANEL ASSEMBLY

    Click here

  43. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY

    Click here

  44. INSTALL ROOF SIDE GARNISH INNER LH

    Click here

  45. INSTALL ROOF SIDE GARNISH INNER RH

    Click here

  46. INSTALL REAR SEAT SIDE GARNISH LH

    Click here

  47. INSTALL REAR SEAT SIDE GARNISH RH

    Click here

  48. INSTALL REAR DOOR SCUFF PLATE LH


    1. for Standard Body:

      Install the rear door scuff plate Click here.

    2. for Long Body:

      Install the rear door scuff plate Click here.

  49. INSTALL REAR DOOR SCUFF PLATE RH


    1. for Standard Body:

      Install the rear door scuff plate Click here.

    2. for Long Body:

      Install the rear door scuff plate Click here.

  50. INSTALL REAR SEAT ASSEMBLY


    1. for Power Seat:

      Install the rear seat Click here.

    2. for Ottoman:

      Install the rear seat Click here.

    3. for Fixed Seat Type:

      Install the rear seat assembly Click here.

  51. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  52. INSTALL COWL TOP VENTILATOR LOUVER RH

    Click here