FRONT BRAKE(for 6-Pot Caliper) INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The following procedure is for the LH side.

PROCEDURE


  1. INSTALL FRONT DISC

    A001AQ2E04
    *1 RIGHT or LEFT

    Note

    Be sure to check the identification mark when installing the disc.

    Item Identification mark
    LH LEFT
    RH RIGHT

    1. Align the matchmarks and install the front disc.

      Note

      When replacing the front disc with a new one, select the installation position where the front disc has minimal runout.

  2. INSTALL FRONT DISC BRAKE CYLINDER ASSEMBLY


    1. Install the front disc brake cylinder assembly with the new 2 bolts.

      Torque:
      135 N*m  { 1377 kgf*cm, 100 ft.*lbf }

  3. INSTALL FRONT DISC BRAKE PAD


    1. A001D99E01
      Text in Illustration
      *1 Disc brake grease

      Apply a light coat of disc brake grease to the front disc brake pads as shown in the illustration.

      Note


      • When applying the disc brake grease, use the grease enclosed with a front disc brake pad kit or supplied grease (Part No. 90998-94072) or equivalent.

      • There should be no oil or grease on the friction surfaces of the pads and the disc.

    2. A001EA1E02

      Connect the pad wear indicator wire connector (labeled A).

    3. Attach the clamp (labeled B) and bleeder plug cap (labeled C).

    4. Install the pad wear indicator wire and retainer to the inner pad.

    5. Install the front disc brake pads to the front disc brake cylinder assembly.

    6. A001FE8

      Install the pad guide tie rod (lower) with the bolt.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }
    7. A001BQL

      Install the pad guide tie rod (upper) with the bolt.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

    8. Install the anti-rattle spring to the front disc brake cylinder assembly.

      A001BXIE05
      Text in Illustration
      *A LH Side *B RH Side
      *1 Pad Guide Tie Rod *2 Anti-rattle Spring

      Note

      Securely install the anti-rattle spring in the correct position and facing the correct direction.

    9. A001C1B

      While holding the anti-rattle spring, insert the pad guide pin (lower) into the front disc brake cylinder assembly as shown in the illustration.

    10. A001FBZE01
      Text in Illustration
      *1 Ring

      Using a pin punch (5 mm) and hammer, install the pad guide pin (lower) to the front disc brake cylinder assembly.

      Note


      • Do not damage the disc brake cylinder surface.

      • Securely attach the ring of the pad guide pin to the front disc brake cylinder assembly.

      • Make sure that the front disc brake anti-rattle spring is securely attached to the grooves of the front disc brake pad guide pin.

    11. A001DR6

      While holding the anti-rattle spring, insert the pad guide pin (upper) into the front disc brake cylinder assembly as shown in the illustration.

    12. A001DDRE03
      Text in Illustration
      *1 Ring

      Using a pin punch (5 mm) and hammer, install the pad guide pin (upper) to the front disc brake cylinder assembly.

      Note


      • Do not damage the disc brake cylinder surface.

      • Securely attach the ring of the pad guide pin to the front disc brake cylinder assembly.

      • Make sure that the front disc brake anti-rattle spring is securely attached to the grooves of the front disc brake pad guide pin.

  4. CONNECT FRONT FLEXIBLE HOSE


    1. Connect the front flexible hose and a new gasket to the front disc brake cylinder assembly with a new union bolt.

      Torque:
      39 N*m  { 400 kgf*cm, 29 ft.*lbf }

      Note

      Install the flexible hose lock so that it fits securely in the lock hole in the disc brake cylinder assembly.

  5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  6. INSTALL COWL TOP VENTILATOR LOUVER RH

    Click here

  7. BLEED BRAKE SYSTEM

    Click here

  8. INSTALL FRONT WHEEL

    Torque:
    140 N*m  { 1428 kgf*cm, 103 ft.*lbf }

  9. CLEAR DTC

    Click here

  10. CHECK FOR DTC


    1. If any DTC is output, perform the troubleshooting for that DTC Click here.