ENGINE OIL COOLER REMOVAL
CAUTION / NOTICE / HINT
Note
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When replacing the injectors (including shuffling the injectors between the cylinders), common rail, intake manifold or cylinder head, it is necessary to replace the injection pipes with new ones.
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When replacing the fuel supply pump, common rail, intake manifold or cylinder head, it is necessary to replace the fuel inlet pipe with a new one.
PROCEDURE
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REMOVE NO. 1 ENGINE COVER
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REMOVE RADIATOR SUPPORT OPENING COVER
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PRECAUTION
Note
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.
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DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
Note
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.
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REMOVE FRONT LOWER BUMPER ABSORBER
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REMOVE ENGINE UNDER COVER
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DRAIN ENGINE OIL
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DRAIN ENGINE COOLANT
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REMOVE NO. 3 AIR HOSE
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REMOVE DIESEL THROTTLE BODY ASSEMBLY
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DISCONNECT ENGINE WIRE
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REMOVE EGR VALVE BRACKET
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REMOVE NO. 7 WATER BY-PASS HOSE
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DISCONNECT NO. 8 WATER BY-PASS HOSE
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REMOVE NO. 2 EGR PIPE SUB-ASSEMBLY
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REMOVE ELECTRIC EGR CONTROL VALVE ASSEMBLY
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REMOVE FUEL INLET PIPE SUB-ASSEMBLY
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REMOVE INJECTION PIPE SUB-ASSEMBLY
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REMOVE COMMON RAIL ASSEMBLY
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REMOVE INTAKE MANIFOLD INSULATOR
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REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE
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REMOVE DIESEL TURBO PRESSURE SENSOR
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REMOVE NO. 1 GAS FILTER
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REMOVE GAS FILTER BRACKET
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REMOVE ENGINE COVER BRACKET
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REMOVE NO. 2 INTAKE MANIFOLD
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DISCONNECT NO. 2 VACUUM TRANSMITTING HOSE
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REMOVE INTAKE MANIFOLD
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REMOVE WATER BY-PASS HOSE
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REMOVE OIL COOLER ASSEMBLY
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Remove the 5 bolts and oil cooler.
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Remove the 3 O-rings from the oil cooler bracket.
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