FRONT PNEUMATIC CYLINDER(for 2WD) INSTALLATION

CAUTION / NOTICE / HINT

PROCEDURE

1. Click here

   TEMPORARILY TIGHTEN FRONT PNEUMATIC CYLINDER WITH SHOCK ABSORBER ASSEMBLY LH

   
   
   1. 

      *a

      Paintmark

      When installing a new front pneumatic cylinder with shock absorber assembly LH:

      
      

      1. Align the paintmarks on the front suspension support assembly and pneumatic cylinder chamber.

   2. 

      *a

      Matchmark

      When reusing the front pneumatic cylinder with shock absorber assembly LH:

      
      

      1. Install 2 new O-rings, a new plate and new No. 2 connector to the front pneumatic cylinder with shock absorber assembly LH.

         Click here

      2. Align the matchmarks on the front suspension support assembly and pneumatic cylinder chamber.

   3. 

      Temporarily tighten the front pneumatic cylinder with shock absorber assembly LH (upper side) with the 3 nuts.

   4. 

      	Bolt
      	Nut

      Temporarily tighten the front pneumatic cylinder with shock absorber assembly LH (lower side) to the front lower suspension arm assembly with the bolt and nut.

      Note:
      

      • Insert the bolt from the rear of the vehicle.

      • Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

      Tip:

      Fully tighten the bolt after stabilizing the suspension.

2. Click here

   CONNECT NO.4 HEIGHT CONTROL TUBE

   
   
   1. 

      Connect the No. 4 height control tube to the front pneumatic cylinder with shock absorber assembly LH.

      Click here

3. Click here

   CONNECT STEERING KNUCKLE ASSEMBLY LH

   Click here

4. Click here

   CONNECT DISC BRAKE CYLINDER ASSEMBLY LH

   Click here

5. Click here

   CONNECT FRONT SKID CONTROL SENSOR WIRE LH

   
   
   1. 

      Install the front skid control sensor wire LH with the nut.

      8.5 N*m

      87 kgf*cm

      75 in.*lbf

6. Click here

   CONNECT FRONT HEIGHT CONTROL SENSOR SUB-ASSEMBLY LH

   Click here

7. Click here

   CONNECT FRONT STABILIZER LINK ASSEMBLY LH

   Click here

8. Click here

   INSTALL ABSORBER CONTROL WIRE LH

   
   
   1. 

      	Bolt
      	Nut
      	Connector

      Connect the clamp and 2 connectors.

   2. Install the absorber control wire LH with the bolt and nut.

      8.5 N*m

      87 kgf*cm

      75 in.*lbf

9. Click here

   AIR MOVEMENT (WHEN REPLACING A FRONT PNEUMATIC CYLINDER)

   Tip:

   Move the air pressure according to the instructions on the GTS.

   Click here

10. Click here

    AIR MOVEMENT (WHEN REPLACING THE 2 FRONT PNEUMATIC CYLINDERS)

    Tip:

    Move the air pressure according to the instructions on the GTS.

    Click here

11. Click here

    STABILIZE SUSPENSION

    
    

    1. Install the front wheel.

    2. Lower the vehicle and bounce it up and down several times to stabilize the front suspension.

    3. Remove the front wheel.

    4. 

       *a	Wooden Block
       *b	Jack

       Jack up the front lower suspension arm assembly, and place a wooden block under it to avoid damage. Apply load to the suspension so that the front lower suspension arm assembly is placed in a horizontal position.

       CAUTION:
       

       
       

       • Do not raise the jack up too high.

       • The vehicle could fall, resulting in a serious accident.

       Note:
       

       • When jacking up the front lower suspension arm assembly, be sure to jack it up slowly.

       • Make sure to perform this operation with the vehicle kept as low as possible.

12. Click here

    FULLY TIGHTEN FRONT PNEUMATIC CYLINDER WITH SHOCK ABSORBER ASSEMBLY LH

    
    

    1. Install the front pneumatic cylinder with shock absorber assembly LH (upper side) with the 3 nuts.

       40 N*m

       408 kgf*cm

       30 ft.*lbf

    2. Fully tighten the front pneumatic cylinder with shock absorber assembly LH bolt.

       110 N*m

       1122 kgf*cm

       81 ft.*lbf

       Note:

       Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

13. Click here

    INSTALL FRONT SHOCK ABSORBER CAP LH

    Click here

14. Click here

    INSTALL FRONT WHEEL

    Click here

15. Click here

    INSTALL UPPER RADIATOR SUPPORT SEAL (for LH Side)

    Click here

16. Click here

    INSTALL RADIATOR COVER PLATE (for RH Side)

    Click here

17. Click here

    CONNECT BRAKE BOOSTER PUMP CONNECTOR

    Click here

18. Click here

    CHECK CONNECTIONS OF TUBES FOR AIR LEAKAGE

    Click here

19. Click here

    INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

    Click here

20. Click here

    INSPECT AND ADJUST VEHICLE HEIGHT

    Click here

21. Click here

    CHECK HEIGHT CHANGE OPERATION

    Click here

22. Click here

    PERFORM INITIALIZATION

    Parking support brake system	Click here
    Panoramic view monitor system	Click here
    Parking assist monitor system	Click here

23. Click here

    ADJUST HEADLIGHT AIMING

    Click here