FRONT WHEEL ALIGNMENT(for 2WD) ADJUSTMENT

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the front lower suspension arm removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replacement Part or Procedure Necessary Procedures Effects/Inoperative when not Performed Link
Suspension, tires, etc.
  • Ultrasonic sensor detection angle

  • Ultrasonic sensor detection angle registration

Parking support brake system

Click here


  • Parking assist ECU initialization

  • Adjust steering angle

  • Rear television camera view adjustment (for Rear camera detection system)

Panoramic view monitor system

Click here

Rear television camera assembly optical axis (Back camera position setting) Parking assist monitor system

Click here

Parts between the steering wheel and tires have been removed/installed, replaced or adjusted Perform actuator angle neutral point calibration and initialization
  • Variable gear ratio steering system

  • Steering wheel off-center

  • DTCs are output

Click here


    w/o Air Suspension System:

  • Replacement of the rear height control sensor sub-assembly LH, removal and reinstallation of the rear height control sensor sub-assembly LH, replacement of the suspension, etc. have been performed.

Perform headlight ECU sub-assembly LH initialization Automatic headlight beam level control system

Click here

Note


  • When the brake pedal is first depressed after replacing the brake pads or pushing back the disc brake piston, DTC C1341, C1342, C1343 and/or C1344 may be stored. As there is no malfunction, clear the DTCs.

  • While the auxiliary battery is connected, even if the power switch is off, the brake control system activates when the brake pedal is depressed or any door courtesy switch is turned on. Therefore, when servicing, do not depress the brake pedal or open/close the doors while the auxiliary battery is connected.

  • Be sure to read the "PRECAUTION" thoroughly before servicing.

    Click here

Tech Tips


  • Use the same procedure for the RH and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. ADJUST STANDARD VEHICLE HEIGHT

    Tech Tips

    Check the vehicle condition when operating to the standard vehicle height setting.


    • Perform the work with the vehicle stopped on a flat surface.

    • Make sure the hood is closed.

    • Make sure the luggage compartment door closed

    • Set the shift lever to P.

    • Make sure the courtesy lights are not on.

    • Do not depress the brake pedal.

    • Perform height adjust from outside of the vehicle to avoid vehicle height changes due when getting out of the vehicle.


    1. Adjust the air pressure in the tires.

    2. Record the vehicle setting conditions on the multi-information display.

    3. Get out of the vehicle and bounce the vehicle up and down at the corners to stabilize the suspension.

    4. From the outside of the vehicle, select access mode and turn it off via the vehicle setting conditions on the multi-information display.

    5. Operate the height control switch from outside the vehicle and adjust the vehicle height to HIGH

    6. After vehicle height control is completed, operate the height control switch from outside the vehicle and return the vehicle height to NORMAL.

    7. After vehicle height control is completed, select vehicle height control mode and turn it off via the vehicle setting conditions on the multi-information display.

  2. INSPECT TIRES

    Click here

  3. MEASURE VEHICLE HEIGHT

    Note


    • Before inspecting the wheel alignment, adjust the vehicle height to the specified value.

    • Be sure to perform measurement on a level surface.

    • If it is necessary to go under the vehicle for measurement, confirm that the parking brake is applied and the vehicle is secured with chocks.

    • Inspect while the vehicle is unloaded.

    • The standard value shown here is a value that is used for performing a wheel alignment and does not indicate the height of an actual vehicle.


    1. Bounce the vehicle up and down at the corners to stabilize the suspension.

    2. Measure the vehicle height.

      B004YQRN01

        Measurement Points:

      • A: Ground clearance of front wheel center


      • B: Ground clearance of front center position of front No. 2 suspension lower arm assembly front bush installation bolt


      • C: Ground clearance of rear wheel center


      • D: Ground clearance of pin hole center of the rear suspension arm attachment sub-assembly

      Vehicle Height (Unloaded Vehicle)
      Item Front A - B Rear C - D
      w/ Air suspension 132.0 mm (5.20 in.) 88.0 mm (3.46 in.)
      w/o Air suspension 116 mm (4.57 in.) 71 mm (2.80 in.)
  4. INSPECT CAMBER, CASTER AND STEERING AXIS INCLINATION

    Note

    Inspect while the vehicle is unloaded.


    1. B004V61C16
      *a Turning Radius Gauge
      *b Camber-caster-kingpin Gauge

      Install a camber-caster-kingpin gauge and place the front wheels on the center of a turning radius gauge.

    2. Inspect the camber, caster and steering axis inclination.

      Camber (Unloaded Vehicle)
      Item Camber Inclination Right-left Difference
      w/ Air suspension -0°36' +/-45' (-0.60° +/-0.75°) 0°30' (0.50°) or less
      w/o Air suspension -0°16' +/-45' (-0.27° +/-0.75°) 0°30' (0.50°) or less
      Caster (Unloaded Vehicle)
      Item Caster Inclination Right-left Difference
      w/ Air suspension 7°25' +/- 0°45' (7.42° +/-0.75°) 0°45' (0.75°) or less
      w/o Air suspension 6°52' +/-45' (6.87° +/-0.75°) 0°45' (0.75°) or less
      Steering Axis Inclination (Unloaded Vehicle)
      Item Steering Axis Inclination Reference
      w/ Air suspension 8°07' (8.12°)
      w/o Air suspension 8°15' (8.25°)
  5. INSPECT TOE-IN

    Note

    Inspect while the vehicle is unloaded.


    1. Bounce the vehicle up and down at the corners to stabilize the suspension.

    2. Release the parking brake and move the shift lever to N.

    3. Push the vehicle straight ahead approximately 5 m (16.4 ft.). (Step C)

    4. B004TKBC01
      *a Tread Center Mark
      *b Dimension B
      B004SZX Front of the Vehicle

      Put tread center marks on the rearmost points of the front wheels and measure the distance between the marks (dimension B).

    5. Slowly push the vehicle straight ahead to cause the front wheels to rotate 180°. Use the front tire valve as a reference point.

      Tech Tips

      Do not allow the wheels to rotate more than 180°. If the wheels rotate more than 180°, perform the procedure from step C again.

    6. B004VJDC01
      *a Dimension A
      B004SZX Front of the Vehicle

      Measure the distance between the tread center marks on the front of the wheels (dimension A).

      Toe-in (Unloaded Vehicle)
      Specified Condition
      C + D: 0°00' +/- 0°09' (0.00° +/-0.15°)
      B - A: 0.0 +/- 2.0 mm (0 +/- 0.0787 in.)

      Tech Tips

      Measure "B - A" only when "C + D" cannot be measured.

      If the toe-in is not within the specified range, adjust it at the steering rack ends.

  6. ADJUST TOE-IN


    1. B004XQIC01
      *1 Steering Rack Boot Clip
      *2 Lock Nut

      Make sure that the thread length of the right and left steering rack ends are approximately the same.

      Standard Difference
      1.5 mm (0.0591 in.) or less
    2. Remove the steering rack boot clips.

    3. Loosen the tie rod assembly lock nuts.

    4. Adjust the steering rack ends if the difference in thread length between the right and left steering rack ends is not within the specified range.


      1. If the toe-in measurement is greater than the specified range (too much toe-in), lengthen the shorter steering rack end so that the length difference is within the specified range.

      2. If the toe-in measurement is less than the specified range (too much toe-out), shorten the longer steering rack end so that the length difference is within the specified range.

      3. Measure the toe-in.

    5. Turn the right and left steering rack ends by an equal amount to adjust the toe-in.

      Toe-in (Unloaded Vehicle)
      Specified Condition
      C + D: 0°00' +/- 0°09' (0.00° +/-0.15°)
      B - A: 0.0 +/- 2.0 mm (0 +/- 0.0787 in.)

      Tech Tips

      Perform adjustments so that the value is as close as possible to the median of the specified range.

    6. Make sure that the thread length of the right and left steering rack ends are the same.

    7. Tighten the tie rod assembly lock nuts.

      Torque:
      88 N*m  { 897 kgf*cm, 65 ft.*lbf }
    8. Place the steering rack boots on the seats and install the steering rack boot clips.

      Tech Tips


      • Make sure that the steering rack boots are not twisted.

      • Make sure that the steering rack boot clips are facing towards the front of the vehicle.

  7. INSPECT WHEEL ANGLE


    1. B004SAXC03
      *a Inside
      *b Outside
      B004SZX Front of the Vehicle

      Put tread center marks on the rearmost points of a turning radius gauge.

    2. Turn the steering wheel fully to the left and right and measure the turning angle.

      Note

      Inspect while the vehicle is unloaded.


      • If the right and left inside wheel angles differ from the specified value, check and adjust the right and left steering rack end lengths.

      Wheel Turning Angle (Unloaded Vehicle)
      Item Inside Wheel Outside Wheel
      w/ Air suspension

      40°27' (38°27' to 42°27')

      (40.45° (38.45° to 42.45°))

      34°31' (34.19°)
      w/o Air suspension

      40°36' (38°36' to 42°36')

      (40.60° (38.60° to 42.60°))

      34°49' (34.82°)
  8. INSPECT FRONT SUSPENSION


    1. B004SQH

      Inspect the front frame crossmember sub-assembly.


      1. Measure the dimension between the center of the 2 installation bolts of the front lower suspension arm assembly.

        Standard
        775.6 mm (30.54 in.)

        If the result is not within the specification, replace the front frame crossmember sub-assembly.

        Click here

    2. B004RPD

      Inspect the front lower suspension arm assembly.


      1. Remove the front lower suspension arm assembly.

        Click here

      2. Measure the dimension between the center of the front lower suspension arm assembly bush and the ball joint stud.

        Standard
        493.6 mm (19.43 in.)
    3. B004XCYC01
      *a 26 mm (1.02 in.)

      Inspect the lower No. 2 suspension arm assembly.


      1. Remove the lower No. 2 suspension arm assembly.

        Click here

      2. Measure the dimension between the center of the lower No. 2 suspension arm assembly bush and the center of the ball joint.

        Standard
        309.9 mm (12.20 in.)
    4. B004X8K

      Inspect the front upper No. 1 suspension arm assembly.


      1. Remove the front upper No. 1 suspension arm assembly.

        Click here

      2. Measure the dimension between the center of the front upper No. 1 suspension arm assembly bush and the ball joint stud.

        Standard
        232.6 mm (9.16 in.)
    5. B004WTN

      Inspect the front upper No. 2 suspension arm assembly.


      1. Remove the front upper No. 2 suspension arm assembly.

        Click here

      2. Measure the dimension between the center of the front upper No. 2 suspension arm assembly bush and the center of the ball joint stud.

        Standard
        218.5 mm (8.60 in.)
  9. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

  10. PERFORM YAW RATE AND ACCELERATION SENSOR CALIBRATION

    Click here

  11. INSPECT AND ADJUST VEHICLE HEIGHT (w/ Air Suspension)

    Click here

  12. PERFORM INITIALIZATION

    Parking support brake system

    Click here

    Panoramic view monitor system

    Click here

    Parking assist monitor system

    Click here


      w/o Air Suspension System:

    • Lighting system (EXT)

    Click here

  13. ADJUST HEADLIGHT AIMING

    Click here

  14. CHECK VEHICLE HEIGHT CONTROL


    1. Check the vehicle height control operation.

      Click here

    2. After the inspection is completed, return the settings to the recorded values.