FRONT PNEUMATIC CYLINDER(for AWD) INSTALLATION

CAUTION / NOTICE / HINT

PROCEDURE

1. Click here

   INSTALL FRONT LOWER SHOCK ABSORBER BRACKET SUB-ASSEMBLY LH

   Click here

2. Click here

   TEMPORARILY TIGHTEN FRONT PNEUMATIC CYLINDER WITH SHOCK ABSORBER ASSEMBLY LH

   
   
   1. 

      Install the nut.

      8.5 N*m

      87 kgf*cm

      75 in.*lbf

   2. 

      *a

      Paintmark

      When installing a new front pneumatic cylinder with shock absorber assembly LH:

      
      

      1. Align the paintmarks on the front suspension support assembly and pneumatic cylinder chamber.

   3. 

      *a

      Matchmark

      When reusing the front pneumatic cylinder with shock absorber assembly LH:

      
      

      1. Install 2 new O-rings, a new plate and new tube connector to the front pneumatic cylinder with shock absorber assembly LH.

         Click here

      2. Align the matchmarks on the front suspension support assembly and pneumatic cylinder chamber.

   4. 

      Install the front pneumatic cylinder with shock absorber assembly LH (upper side) with the 3 nuts.

      40 N*m

      408 kgf*cm

      30 ft.*lbf

   5. 

      Engage the guide to Connect the absorber control wire.

   6. Install the bolt.

      8.5 N*m

      87 kgf*cm

      75 in.*lbf

   7. Connect the connector.

   8. Install the front lower shock absorber bracket sub-assembly LH to the front lower suspension arm assembly LH.

   9. 

      *a	Protrusion

      Align the protrusion of the front upper shock absorber bracket plate with cutout of the front lower shock absorber bracket sub-assembly LH, and temporarily install the nut.

      Tip:

      Fully tighten the nut after stabilizing the suspension.

3. Click here

   CONNECT NO.4 HEIGHT CONTROL TUBE

   Click here

4. Click here

   INSTALL FRONT STABILIZER LINK ASSEMBLY LH

   Click here

5. Click here

   CONNECT FRONT HEIGHT CONTROL SENSOR SUB-ASSEMBLY LH

   Click here

6. Click here

   INSTALL FRONT FLEXIBLE HOSE BRACKET LH

   Click here

7. Click here

   INSTALL STEERING KNUCKLE LH

   Click here

8. Click here

   AIR MOVEMENT (WHEN REPLACING A FRONT PNEUMATIC CYLINDER)

   Tip:

   Move the air pressure according to the instructions on the GTS.

   Click here

9. Click here

   AIR MOVEMENT (WHEN REPLACING THE 2 FRONT PNEUMATIC CYLINDERS)

   Tip:

   Move the air pressure according to the instructions on the GTS.

   Click here

10. Click here

    STABILIZE SUSPENSION

    
    

    1. Install the front wheel.

    2. Lower the vehicle and bounce it up and down several times to stabilize the front suspension.

    3. Remove the front wheel.

    4. 

       *a	Wooden Block
       *b	Jack

       Jack up the front lower suspension arm assembly, and place a wooden block under it to avoid damage. Apply load to the suspension so that the front lower suspension arm assembly is placed in a horizontal position.

       CAUTION:
       

       
       

       • Do not raise the jack up too high.

       • The vehicle could fall, resulting in a serious accident.

       Note:
       

       • When jacking up the front lower suspension arm assembly, be sure to jack it up slowly.

       • Make sure to perform this operation with the vehicle kept as low as possible.

11. Click here

    FULLY TIGHTEN FRONT PNEUMATIC CYLINDER WITH SHOCK ABSORBER ASSEMBLY LH

    
    
    1. 

       Fully tighten the front lower shock absorber bracket sub-assembly LH nut.

       112 N*m

       1142 kgf*cm

       83 ft.*lbf

12. Click here

    INSTALL FRONT SHOCK ABSORBER CAP LH

    Click here

13. Click here

    INSTALL FRONT WHEEL

    Click here

14. Click here

    INSTALL UPPER RADIATOR SUPPORT SEAL (for LH Side)

    Click here

15. Click here

    INSTALL RADIATOR COVER PLATE (for RH Side)

    Click here

16. Click here

    CHECK CONNECTIONS OF TUBES FOR AIR LEAKAGE

    Click here

17. Click here

    INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

    Click here

18. Click here

    INSPECT AND ADJUST VEHICLE HEIGHT

    Click here

19. Click here

    CHECK HEIGHT CHANGE OPERATION

    Click here

20. Click here

    PERFORM INITIALIZATION

    Parking support brake system	Click here
    Panoramic view monitor system	Click here
    Parking assist monitor system	Click here

21. Click here

    ADJUST HEADLIGHT AIMING

    Click here