FRONT DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, initialization or registration) that must be performed after parts are removed, installed or replaced during the front door disassembly are shown below.

Replacement Part Necessary Procedure Effect/Inoperative Function When Necessary Procedures are not Performed Link
Removal and installation of auxiliary battery terminal Memorize steering angle neutral point LKA/LDA system (for Mono camera type)

for Stereo Camera type: Click here

for Mono Camera type: Click here

Lane control system (for Stereo camera type)
Parking support brake system*
Pre-collision system (for Stereo camera type)
Pre-collision system (for Mono camera type)
Adaptive high beam system

    Lighting system (EXT)

  • Cornering lights
Variable gear ratio steering system

Click here

Parking assist monitor system

Click here

Panoramic view monitor system

Click here

Initialize Rear Door Sunshade System Rear door sunshade system

Click here

Initialize power trunk lid system Power trunk lid system

Click here


  • Outer rear view mirror assembly with cover LH (Including removal and installation)

  • Outer rear view mirror assembly with cover RH (Including removal and installation)

 Side television camera view adjustment Panoramic view monitor system

Click here


  • Power window regulator motor assembly LH

  • Power window regulator motor assembly RH

  • Front door window regulator assembly LH

  • Front door window regulator assembly RH

  • Front door glass sub-assembly LH

  • Front door glass sub-assembly RH

  • Front door glass run LH

  • Front door glass run RH

  • Front door front glass run LH

  • Front door front glass run RH

  • Front Door No. 2 glass run LH

  • Front Door No. 2 glass run RH

 Initialize power window control system

  • Auto up and down function

  • Jam protection function

  • Catch protection function

  • Remote control function

  • Key-linked function

  • Wireless transmitter-linked function

  • Key-off operation function

  • Window open warning function

Click here

*: When performing learning using the GTS.
Click here Click here

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

  • When removing the front door glass sub-assembly LH, move the front door glass sub-assembly LH to the lowest position before disconnecting the auxiliary battery negative (-) terminal.

PROCEDURE


  1. PRECAUTION

    CAUTION:

    Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing.

    B004U54

    Click here

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

    Click here

  2. REMOVE LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY

    Click here

  3. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL


    1. Disconnect the cable from the negative (-) auxiliary battery terminal.

      Click here

      CAUTION:


      • After disconnecting the cable from the negative (-) auxiliary battery terminal, wait for at least 90 seconds to start the operation.

      • If the airbag deploys for any reason, it may cause a serious accident.

      B004UM0

      Note

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

      Click here

  4. REMOVE FRONT DOOR TRIM UPPER COVER LH


    1. B004Y2L

      Detach the claw and remove the front door trim upper cover LH.

  5. REMOVE FRONT DOOR ARMREST COVER LH


    1. B004XC3

      Detach the claw and remove the front door armrest cover LH.

  6. REMOVE FRONT DOOR NO. 2 ARMREST COVER LH


    1. B004X50

      Detach the claw and guide and remove the front door No. 2 armrest cover LH.

  7. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH


    1. B004RI4C01
      B004V32 Place Hand Here
      B004RMI Remove in this Direction

      Remove the 3 screws.

    2. Place your hand at the position shown in the illustration, and while pulling the front door trim board sub-assembly LH toward you, detach the clip and disconnect the front door trim board sub-assembly LH from the front door panel.

    3. B004TGKC01
      B004RMI Remove in this Direction

      Pull the front door trim board sub-assembly LH in the direction indicated by the arrow shown in the illustration to detach the claw and remove the front door trim board sub-assembly LH.

    4. B004SVMC01
      B004RMI Remove in this Direction

      Disconnect the front door lock remote control cable assembly LH from the front door inside handle sub-assembly LH.

    5. B004RWEC01
      B004RMI Remove in this Direction
      B004SZX Push

      Detach the claw and disconnect the front door inside locking cable assembly LH.

    6. Disconnect each connector.

  8. REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY (for Driver Side)

    Click here

  9. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY (for Front Passenger Side)

    Click here

  10. REMOVE COURTESY LIGHT ASSEMBLY

    Click here

  11. REMOVE DOOR LOCK CONTROL KNOB BEZEL LH


    1. B004RXVC01
      B004RMI Remove in this Direction

      Detach the claw and remove the door lock control knob bezel LH together with the front door lock control knob holder LH.

  12. REMOVE FRONT DOOR LOCK CONTROL KNOB HOLDER LH


    1. B004WMI

      Detach the claw and remove the front door lock control knob holder LH.

  13. REMOVE FRONT DOOR INNER TRIM COVER LH


    1. B004T0X

      Detach the claw and remove the front door inner trim cover LH.

  14. REMOVE NO. 2 SWITCH BEZEL

    Click here

  15. REMOVE SEAT MEMORY SWITCH LH

    Click here

  16. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY LH


    1. B004UCY

      Remove the 3 screws and the front door inside handle sub-assembly LH.

  17. REMOVE FRONT DOOR TRIM COVER LH


    1. B004V25

      Using a clip remover, detach the clip.

    2. B004SKZC01
      B004RMI Remove in this Direction

      Slide the front door trim cover LH in the direction indicated by the arrow shown in the illustration to detach the clip and remove the front door trim cover LH.

    3. Remove the remaining 2 clips on the vehicle side.

  18. REMOVE UPPER DOOR FRAME GARNISH LH


    1. B004R38C01
      B004RMI Remove in this Direction

      Using a clip remover, detach the clip.

    2. Detach the guide in the direction indicated by the arrow shown in the illustration and remove the upper door frame garnish LH.

  19. REMOVE FRONT DOOR GLASS INNER WEATHERSTRIP LH


    1. B004SQ4C01
      B004RMI Remove in this Direction

      Remove the front door glass inner weatherstrip LH in the direction indicated by the arrow as shown in the illustration.

  20. REMOVE FRONT DOOR VENT SEAL LH


    1. B004RC2C01
      B004RMI Remove in this Direction

      Remove the front door vent seal LH.

  21. REMOVE FRONT DOOR PANEL PROTECTOR LH


    1. B004Y6XC01
      B004RMI Remove in this Direction

      Remove the front door panel protector LH.

  22. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY

    Click here

  23. REMOVE FRONT DOOR SERVICE HOLE COVER LH


    1. B004V9YC01
      B004RMI Turn
      B004SZX Service Hole Cover Clip

      Disconnect the wire harness clamps.

    2. As shown in the illustration, turn the service hole cover clip 45° to release the lock, and then remove the 4 service hole cover clips.

    3. B004RF0

      Using a clip remover, detach the clip and remove the front door service hole cover LH.

    4. B004UTPC01
      B004RMI Remove in this Direction

      Pull out the front door lock remote control cable assembly LH and front door inside locking cable assembly LH from the front door service hole cover LH.

  24. REMOVE OUTER MIRROR INSTALL HOLE COVER LH

    Click here

  25. REMOVE FRONT MULTIPLEX NETWORK DOOR ECU LH


    1. B004TO2C01
      B004SZX Screw
      B004UK4 Connector

      Disconnect the clamp and 3 connectors.

    2. Remove the 2 screws and front multiplex network door ECU LH.

  26. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY LH

    Click here

  27. REMOVE DOOR SIDE AIR BAG SENSOR LH

    Click here

  28. REMOVE FRONT DOOR ARMREST SET BRACKET LH


    1. B004XPU

      Remove the 3 nuts and front door armrest set bracket LH.

    2. Remove the 2 screw grommets.

  29. REMOVE FRONT DOOR NO. 3 WEATHERSTRIP LH


    1. B004V12

      Using a clip remover, remove the 3 clips.

    2. B004RATC01
      B004VGX Double-sided Tape

      Using a clip remover, remove the clip.

    3. Remove the double-sided tape and front door No. 3 weatherstrip LH.

  30. REMOVE FRONT DOOR NO. 2 WEATHERSTRIP LH


    1. B004UDJC01
      B004RMI Remove in this Direction

      Remove the front door No. 2 weatherstrip LH from the front door window frame front moulding LH.

  31. REMOVE FRONT DOOR BELT MOULDING LH

    Click here

  32. REMOVE FRONT DOOR REAR BELT MOULDING END COVER LH

    Tech Tips

    When removing the front door rear belt moulding end cover LH, heat the rear door panel and rear front door rear belt moulding end cover LH using a heat light.

    Standard
    Item Temperature
    Front Door Panel 40 to 60°C (104 to 140°F)
    Front Door Rear Belt Moulding End Cover LH 20 to 30°C (68 to 86°F)

    CAUTION:


    • Do not touch the heat light and heated parts.

    • Touching the heat light may result in burns.

    • Touching heated parts for a long time may result in burns.

    B004UGDC71
    *a Heated Part
    *b Heat Light

    1. B004VRMC01
      B004VGX Protective Tape

      Apply protective tape around the front door rear belt moulding end cover LH.

    2. B004YMRC01
      B004VGX Double-sided Tape

      Using moulding remover D, detach the double-sided tape and clip and remove the front door rear belt moulding end cover LH.

  33. REMOVE FRONT DOOR WINDOW FRAME MOULDING LH(CENTER PILLAR SIDE)

    Click here

  34. REMOVE FRONT PILLAR UPPER COVER SUB-ASSEMBLY LH


    1. B004UAHC01
      B004RMI Remove in this Direction(1)
      B004T3S Remove in this Direction(2)

      Fold back the front door glass run LH in the direction indicated by the arrow (1) shown in the illustration.

      Tech Tips

      Do not remove the front door glass run LH from the front pillar upper cover sub-assembly LH.

    2. Pull out the front door glass run LH in the direction indicated by the arrow (2) shown in the illustration.

    3. B004X6QC01
      B004RMI Remove in this Direction(1)
      B004T3S Remove in this Direction(2)

      Remove the 2 bolts, slide the front door glass run LH in the direction indicated by the arrow shown in the illustration and remove it together with the front pillar upper cover sub-assembly LH.

      Tech Tips

      Be careful not to damage the body and the front door glass sub-assembly LH with the front pillar upper cover sub-assembly LH.

  35. REMOVE FRONT DOOR GLASS RUN LH


    1. B004XQM

      Remove the front door glass run LH.

  36. REMOVE FRONT DOOR FRONT GLASS RUN LH


    1. B004U90

      Remove the front door front glass run LH.

  37. REMOVE DOOR GUIDE PROTECTOR


    1. B004W3K

      Remove the 2 clips and 2 door guide protectors.

  38. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY LH


    1. B004TOF

      Connect the 3 front multiplex network door ECU LH connectors.

    2. B004RBL

      Connect the connector and temporarily install the front door trim board sub-assembly LH.

    3. Connect the cable to the negative (-) auxiliary battery terminal.

    4. Turn the power switch on (IG).

    5. Move the front door glass sub-assembly LH until the installation bolts can be seen.

    6. Turn the power switch off.

    7. Disconnect the cable from the negative (-) auxiliary battery terminal.

      CAUTION:


      • After disconnecting the cable from the negative (-) auxiliary battery terminal, wait for at least 90 seconds to start the operation.

      • If the airbag deploys for any reason, it may cause a serious accident.

      B004UM0

    8. Disconnect the connector and remove the front door trim board sub-assembly LH.

    9. Disconnect the 3 front multiplex network door ECU LH connectors.

    10. B004WT8C01
      B004VGX Protective Tape

      Apply protective tape around the front door panel as shown in the illustration.

    11. B004R9G

      Remove the 2 bolts.

    12. B004WLSC01
      B004RMI Remove in this Direction(1)
      B004T3S Remove in this Direction(2)

      Remove the front door glass sub-assembly LH in the order shown in the illustration.

      Note

      Be careful not to damage the front door glass sub-assembly LH.

  39. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY LH


    1. B004XGUC02
      B004RMI Remove in this Direction

      Remove the bolt.

    2. Detach the claw and remove the front door rear lower frame sub-assembly LH.

  40. REMOVE FRONT DOOR NO. 2 GLASS RUN LH


    1. B004W6FC01
      B004RMI Remove in this Direction

      Remove the front door No. 2 glass run LH.

  41. REMOVE FRONT DOOR REAR WINDOW FRAME LH


    1. Set a 4.0 mm diameter drill bit into an air drill.

    2. B004YFLC12
      *a Wind Vinyl Tape

      Wind vinyl tape around the 4.0 mm diameter drill bit 5.0 mm from the tip of the drill.

      Standard Value
      Area Standard Value
      A 5.0 mm (0.197 in.)

      Tech Tips

      Wind vinyl tape around the drill bit to prevent drilling too deep.

    3. B004RNB

      Lightly press the air drill against the rivets, drill off the flanges of the rivets and remove the 4 rivets.

      CAUTION:

      Be careful of the drilled rivets as they are hot

      Note


      • Pressing the air drill excessively will cause the rivet to turn and result in the rivet not being drilled.

      • Do not pry the rivet with the air drill. This may cause damage to the installation hole of the rivet or the drill bit.

      • Wear protective glasses.

    4. B004SYW

      Detach the clip and remove the front door rear window frame LH.

      Tech Tips

      Do not damage the vehicle body with the front door rear window frame LH.

  42. REMOVE FRONT DOOR UPPER WINDOW FRAME MOULDING LH

    Click here

  43. REMOVE FRONT DOOR FRONT WINDOW FRAME MOULDING LH

    Click here

  44. REMOVE FRONT DOOR WINDOW REGULATOR ASSEMBLY LH


    1. B004TD2C01
      B004SZX Nut
      B004UK4 Connector

      Disconnect the connector.

    2. Remove the 6 nuts and the front door window regulator assembly LH.

      Note

      Do not damage the front door panel assembly with the front door window regulator assembly LH.

      Tech Tips

      When removing the front door window regulator assembly LH, pull it out from the service hole as shown in the illustration.

      B004X2OC01
      B004RMI Remove in this Direction

  45. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY LH


    1. B004Y6GC01
      B004RMI Remove in this Direction
      B004VGX Protective Tape

      Using a thin-bladed screwdriver with its tip wrapped with protective tape, detach the claw and open the connector cover as shown in the illustration.

    2. B004YSMC01
      B004VGX Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, detach the claw of the connector and disconnect the connector and connector cover as shown in the illustration.

    3. B004VUXC01
      *1 Holder
      B004RMI Remove in this Direction

      Detach the holder as shown in the illustration.

    4. B004TJTC01
      B004RMI Remove in this Direction

      Remove the front door outside handle assembly LH in the direction of the arrow shown in the illustration.

  46. REMOVE FRONT DOOR LOCK CYLINDER ASSEMBLY LH (for Driver Side)


    1. B004S7MC01
      *1 Plug Hole

      Remove the plug hole.

    2. Using a T30 "TORX" socket wrench, loosen the TORX screw.

    3. B004XXBC01
      B004RMI Remove in this Direction

      Remove the front door lock cylinder assembly LH as shown in the illustration.

  47. REMOVE FRONT DOOR OUTSIDE HANDLE COVER RH (for Front Passenger Side)


    1. B004WM5C01
      *1 Plug Hole

      Remove the plug hole.

    2. Using a T30 "TORX" socket wrench, loosen the TORX screw.

    3. B004YESC01
      B004RMI Remove in this Direction

      Detach the claw and remove the front door outside handle cover RH.

  48. REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD


    1. B004U5LC01
      B004RMI Remove in this Direction(1)
      B004T3S Remove in this Direction(2)

      Detach the claw in the direction indicated by the arrow shown in the illustration.

    2. Detach the guide in the direction indicated by the arrow shown in the illustration and remove the front door front outside handle pad.

  49. REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD


    1. B004TVTC01
      B004RMI Remove in this Direction(1)
      B004T3S Remove in this Direction(2)

      Detach the claw in the direction indicated by the arrow shown in the illustration.

    2. Detach the guide in the direction indicated by the arrow shown in the illustration and remove the front door rear outside handle pad.

  50. REMOVE FRONT DOOR LOCK OPEN ROD LH


    1. B004X97C01
      *1 Snap
      B004RMI Remove in this Direction(1)
      B004T3S Remove in this Direction(2)
      B004U7U Remove in this Direction(3)

      Detach the snap as shown in the illustration.

    2. Remove the front door lock open rod LH in the direction indicated by the arrow show in the illustration.

  51. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH


    1. B004UFBC01
      *A Inside
      *B Outside

      Using a T30 "TORX" socket wrench, loosen the screw.

    2. Detach the claw and remove the front door outside handle frame sub-assembly LH together with the wire harness as shown in the illustration.

    3. B004RQX

      Disconnect the wire harness clamp and guide and remove the front door outside handle frame sub-assembly LH.

  52. REMOVE FRONT DOOR LOCK WITH MOTOR ASSEMBLY LH

    Click here

  53. REMOVE FRONT DOOR LOCK COVER SUB-ASSEMBLY LH

    Click here

  54. REMOVE FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH

    Click here

  55. REMOVE FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY LH

    Click here

  56. REMOVE FRONT DOOR CHECK ASSEMBLY LH


    1. B004YU0C01
      B004SZX Nut
      B004UK4 Bolt

      Remove the bolt, 2 nuts and front door check assembly LH.

  57. REMOVE FRONT DOOR NO. 4 WEATHERSTRIP LH


    1. B004VYP

      Detach the clip and remove the front door No. 4 weatherstrip LH.

  58. REMOVE FRONT DOOR PANEL CUSHION


    1. B004WA5

      Detach the claw and remove the front door panel cushion.

  59. REMOVE FRONT DOOR WEATHERSTRIP LH


    1. B004VXSC01
      B004VGX Double-sided Tape

      Detach the clip.

    2. Peel off the double-sided tape shown in the illustration and remove the front door weatherstrip LH.