FRONT AXLE HUB(for AWD) INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • The following procedure is for the LH side.

  • Other than areas where instructions are provided, use the same procedure for the LH and RH sides.

PROCEDURE


  1. INSTALL DISC BRAKE AIR GUIDE PLATE


    1. Install disc brake air guide plate to the steering knuckle LH.

  2. INSTALL FRONT AXLE HUB SUB-ASSEMBLY LH


    1. B004WV8

      Using a hexagon socket wrench 12 mm, install the front axle hub sub-assembly LH with the 4 bolts.

      Torque:
      80 N*m  { 816 kgf*cm, 59 ft.*lbf }

  3. TEMPORARILY INSTALL STEERING KNUCKLE LH

    Click here

  4. CONNECT FRONT SUSPENSION UPPER ARM ASSEMBLY

    Click here

  5. TIGHTEN STEERING KNUCKLE LH

    Click here

  6. CONNECT TIE ROD ASSEMBLY LH

    Click here

  7. INSTALL FRONT AXLE SHAFT NUT LH


    1. Clean the threaded parts on the drive shaft and axle shaft nut using a non-residue solvent.

      Note


      • Be sure to perform this work for a new drive shaft.

      • Keep the threaded parts free of oil and foreign objects.

    2. Using a 30 mm socket wrench, install a new axle shaft nut.

      Torque:
      294 N*m  { 2998 kgf*cm, 217 ft.*lbf }

      Note

      Do not stake the shaft nut.

      Tech Tips

      Stake the shaft nut after the axle hub bearing looseness and axle hub runout inspections.

  8. INSTALL FRONT DISC BRAKE DUST COVER LH


    1. B004W6W

      Install the front disc brake dust cover LH with the 3 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  9. INSPECT FRONT AXLE HUB BEARING LOOSENESS

    Click here

  10. INSPECT FRONT AXLE HUB RUNOUT

    Click here

  11. STAKE FRONT AXLE SHAFT NUT LH


    1. B004VC1

      Using a chisel and hammer, stake the front axle shaft nut.

  12. INSTALL FRONT DISC LH


  13. CONNECT DISC BRAKE CYLINDER ASSEMBLY


    1. B004TPNN01

      Temporarily install the 5 hub nuts to the front axle hub LH to secure the front disc LH.

      Note

      Do not apply excessive force to the flexible hose.

    2. Temporarily install the disc brake cylinder assembly LH with the bolt on the lower side of the disc brake cylinder assembly LH.

    3. Remove the SST.

    4. B004SQ1

      Install the disc brake cylinder assembly LH with the 2 bolts.

      Torque:
      135 N*m  { 1377 kgf*cm, 100 ft.*lbf }
    5. B004SY1

      Install the front flexible hose bracket LH to the steering knuckle with the bolt.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
    6. B004SP1

      Connect the flexible hose to the front flexible hose with the 2 bolts.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

    7. for RH side:

      for 6-Pot Caliper:


      1. B004U3Q

        Attach the guide to connect the pad wear indicator wire assembly.

      2. B004XJ2

        Connect the pad wear indicator wire assembly.

    8. for RH side:

      except 6-Poy Caliper:


      1. B004TIB

        Attach the guide to connect the pad wear indicator wire assembly.

      2. B004XJ2

        Connect the pad wear indicator wire assembly.

  14. CONNECT FRONT SPEED SENSOR


    1. B004VXD

      for LH Side:


      1. Install the sensor clamp with the bolt.

        Torque:
        10 N*m  { 102 kgf*cm, 7 ft.*lbf }

        Note

        Do not twist the skid control sensor wire when installing it.

      2. Install the speed sensor with the bolt.

        Torque:
        8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

        Note


        • Prevent foreign matter from attaching to the front speed sensor tip.

        • Firmly insert the front speed sensor body into the steering knuckle before tightening the bolt.

    2. B004SPU

      for RH Side:


      1. Install the sensor clamp with the bolt.

        Torque:
        10 N*m  { 102 kgf*cm, 7 ft.*lbf }

        Note

        Do not twist the skid control sensor wire when installing it.

      2. Install the speed sensor with the bolt.

        Torque:
        8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

        Note


        • Prevent foreign matter from attaching to the front speed sensor tip.

        • Firmly insert the front speed sensor body into the steering knuckle before tightening the bolt.

      3. Connect the pad wear indicator connector.

    3. B004WAG

      Install the sensor clamp with the nut.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

      Note

      Do not twist the skid control sensor wire when installing it.

  15. STABILIZE SUSPENSION

    Click here

  16. INSTALL STRUT BAR BRACKET SUPPORT SUB-ASSEMBLY (for AWD)

    Click here

  17. INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY (for AWD)

    Click here

  18. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY (for AWD)

    Click here

  19. INSTALL FRONT WHEEL

    Click here

  20. CONNECT BRAKE BOOSTER PUMP CONNECTOR

    Click here

  21. CHECK FOR SPEED SENSOR SIGNAL

    Click here

  22. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

    Click here

  23. INSPECT AND ADJUST VEHICLE HEIGHT (w/ Air Suspension)

    Click here

  24. PERFORM INITIALIZATION

    Parking support brake system

    Click here

    Panoramic view monitor system

    Click here

    Parking assist monitor system

    Click here


      w/o Air Suspension System:

    • Lighting system (EXT)

    Click here

  25. ADJUST HEADLIGHT AIMING

    Click here