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HYBRID VEHICLE TRANSMISSION REMOVAL

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CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during the hybrid vehicle transmission assembly removal/installation are shown below.

Note:

After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

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Table 1. Necessary Procedure After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Auxiliary battery terminal is disconnected/reconnected Memorize steering angle neutral point LKA/LDA system (for Mono camera type)

for Stereo Camera type:Click here

for Mono Camera type:Click here
Lane control system (for Stereo camera type)
Parking support brake system*1
Pre-collision system (for Stereo camera type)
Pre-collision system (for Mono camera type)
Adaptive high beam system

  • Lighting system (EXT)

  • Cornering lights
Variable gear ratio steering system

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Parking assist monitor system

Click here
Panoramic view monitor system

Click here
Initialize rear door sunshade system Rear door sunshade system

Click here
Initialize power trunk lid system Power trunk lid system

Click here
ECM Vehicle Identification Number (VIN) registration DTC P063051 is output

w/ Canister Pump Module:Click here

w/o Canister Pump Module:Click here

  • Air leaks from intake system

  • Gas leak from exhaust system is repaired

 Inspection after repair

  • Poor idle, etc.

  • Engine start function, etc.

w/ Canister Pump Module:Click here

w/o Canister Pump Module:Click here
Engine assembly Inspection after repair
Drive learning*2

  • Large shift shock

  • Deterioration of fuel efficiency

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Parts between the steering wheel and tires have been removed/installed, replaced or adjusted Perform actuator angle neutral point calibration and initialization

  • Variable gear ratio steering system

  • Steering wheel off-center

  • DTCs are output

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Suspension, tires, etc

  • Ultrasonic sensor detection angle

  • Ultrasonic sensor detection angle registration

 Parking support brake system

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  • Parking assist ECU initialization

  • Adjust steering angle

  • Rear television camera view adjustment (for Rear camera detection system)

 Panoramic view monitor system

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Rear television camera assembly optical axis (Back camera position setting) Parking assist monitor system

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Hybrid vehicle transmission assembly

  • Initialize resolver*3

  • Resolver learning

  • DTCs are stored

  • Slight vibration at a vehicle speed of 5 km/h (3 mph) or less

  • Shock or vibration during acceleration

  • Shock, vibration during shift operations

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  • A/T code reset

  • A/T code registration(Register compensation code)

  • Drive learning

  • Large shift shock

  • Deterioration of fuel efficiency

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Front bumper assembly (Including removal and installation)

  • Ultrasonic sensor detection angle

  • Ultrasonic sensor detection angle registration

 Parking support brake system

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Front television camera view adjustment Panoramic view monitor system

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*1: When performing learning using the GTS. Click hereClick here *2: After performing the confirmation driving pattern, if the shock during acceleration is large after calibrating the "A/T Code Reset", perform driving learning. *3: If it is necessary to replace the hybrid vehicle transmission assembly, make sure to perform resolver initialization before starting work.
CAUTION:

  • B004YIH

    This vehicle has contains high voltage circuits standardized with orange colored wiring and connectors, so follow the instructions in this manual to perform the procedures correctly.

  • If the correct procedures are not followed according to the instructions in this manual, there is a danger of electric shock from the high voltage circuits.

  • B004STG

    Be sure to wear insulating gloves when working on high voltage wiring or components.

  • If work is performed without wearing insulating gloves, there is a danger of electric shock.

  • B004VFAC01
    *a An Object Exceeding Weight Limit of Engine Lifter

    The engine assembly with hybrid vehicle transmission assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the engine lifter may suddenly drop or the engine assembly with hybrid vehicle transmission assembly may fall off the engine lifter.

  • B004RDA

    To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.

Note:

After the power switch is turned off, the navigation system requires approximately a minute to record various types of memory and settings. As a result, after turning the power switch off, wait a minute or more before disconnecting the cable from the negative (-) auxiliary battery terminal.

Table 2. Waiting Time before Disconnecting Cable from Negative (-) Auxiliary Battery Terminal
System Name See Procedure
Vehicle enrolled in telematics system (w/ Telematics Transceiver for G-BOOK) 6 minutes
Vehicle not enrolled in telematics system (w/ Telematics Transceiver for G-BOOK) 1 minute
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PROCEDURE


  1. Click here

    PRECAUTION

    Click here

  2. Click here

    PERFORM RESOLVER INITIALIZATION

    Click here

  3. Click here

    ADJUST STANDARD VEHICLE HEIGHT (w/ Air Suspension)

    Click here

  4. Click here

    REMOVE ENGINE ASSEMBLY WITH HYBRID VEHICLE TRANSMISSION

    Click here

  5. Click here

    REMOVE NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY


    1. B004YDV

      Remove the 2 bolts and No. 1 exhaust pipe support bracket sub-assembly.

  6. Click here

    REMOVE NO. 1 EGR PIPE

    Click here

  7. Click here

    REMOVE EXHAUST MANIFOLD ASSEMBLY LH

    Click here

  8. Click here

    REMOVE EXHAUST MANIFOLD ASSEMBLY RH

    Click here

  9. Click here

    REMOVE GENERATOR CABLE

    Click here

  10. Click here

    REMOVE MOTOR CABLE

    Click here

  11. Click here

    DISCONNECT WIRE HARNESS


    1. B004S0XC01
      B004SZX Wire Harness Connector B004UK4 Bolt

      Disconnect the 6 wire harness connectors.

    2. Remove the 6 bolts and disconnect the 5 wire harness clamps from the hybrid vehicle transmission assembly.

  12. Click here

    REMOVE TRANSMISSION OIL PUMP INSULATOR


    1. B004YMP

      Remove the 3 bolts and transmission oil pump insulator.

  13. Click here

    REMOVE NO. 2 TRANSMISSION BREATHER ASSEMBLY


    1. B004RTY

      Disconnect the 4 clamps.

    2. Remove the bolt and No. 2 transmission breather assembly.

    3. B004U7M

      Remove the O-ring from the No. 2 transmission breather assembly.

  14. Click here

    REMOVE NO. 1 TRANSMISSION BREATHER ASSEMBLY


    1. B004TOH

      Disconnect the 3 clamps.

    2. Remove the 2 bolts and No. 1 transmission breather assembly.

    3. B004S52

      Slide the clip and remove the transmission breather hose from the No. 1 transmission breather assembly.

  15. Click here

    REMOVE ENGINE MOTOR CABLE CLAMP BRACKET


    1. for LHD:


      1. B004RY9

        Remove the bolt and engine motor cable clamp bracket.

      2. B004TDX

        Remove the 2 bolts and engine motor cable clamp bracket.

      3. B004USN

        Remove the bolt and engine motor cable clamp bracket.

    2. for RHD:


      1. B004RJJ

        Remove the bolt and engine motor cable clamp bracket.

      2. B004VSP

        Remove the 2 bolts and engine motor cable clamp bracket.

  16. Click here

    REMOVE WIRE HARNESS CLAMP BRACKET


    1. B004SZ7

      Remove the bolt and wire harness clamp bracket.

  17. Click here

    REMOVE OIL COOLER WITHOUT HOSE TUBE SUB-ASSEMBLY


    1. B004XXE

      Slide the clip and disconnect the No. 2 oil cooler inlet hose from the motor cooling cooler.

    2. B004UBP

      Disconnect the oil pump thermistor connector.

    3. Disconnect the 9 wire harness clamps.

    4. B004YQGC01
      *1 Oil Cooler without Hose Tube Sub-assembly *2 Oil Cooler Union Sub-assembly

      Remove the 2 bolts (A), and disconnect the oil cooler without hose tube sub-assembly.

    5. Remove the 2 union bolts, 4 gaskets, 2 bolts (B) and oil cooler union sub-assembly.

    6. B004WWV

      Slide the clip and remove the No. 2 oil cooler inlet hose from the oil cooler without hose tube sub-assembly.

    7. B004UK9

      Slide the clip and remove the No. 2 oil cooler outlet hose from the oil cooler without hose tube sub-assembly.

    8. B004USI

      Slide the 2 clips and remove the No. 1 oil cooler inlet hose from the oil cooler without hose tube sub-assembly and oil cooler union sub-assembly.

    9. B004RRF

      Slide the 2 clips and remove the No. 1 oil cooler outlet hose from the oil cooler without hose tube sub-assembly and oil cooler union sub-assembly.

  18. Click here

    REMOVE STARTER HOLE INSULATOR


    1. B004WOX

      Remove the 2 bolts and starter hole insulator.

  19. Click here

    REMOVE FLYWHEEL HOUSING SIDE COVER


    1. B004W8R

      Remove the flywheel housing side cover from the engine assembly.

  20. Click here

    REMOVE ENGINE REAR MOUNTING MEMBER


    1. B004TQRC01
      B004SZX Bolt
      B004UK4 Nut and Spring Washer

      Remove the nut, spring washer and 2 bolts and disconnect the No. 2 parking lock release cable assembly from the shift control actuator assembly.

    2. B004VW6

      Remove the 3 nuts and engine rear mounting member.

  21. Click here

    REMOVE REAR ENGINE MOUNTING INSULATOR


    1. B004XN1

      Remove the 4 bolts and rear engine mounting insulator.

  22. Click here

    REMOVE HYBRID VEHICLE TRANSMISSION ASSEMBLY


    1. B004SVW

      Using a rope or equivalent, support the hybrid vehicle transmission assembly at the positions shown in the illustration.

      CAUTION:

      Secure the engine assembly to the engine lifter using a belt, etc. to prevent it from falling.

    2. B004Y4P

      Remove the 9 bolts and hybrid vehicle transmission assembly from the engine assembly.

      CAUTION:

      • Do not raise the hybrid vehicle transmission assembly more than necessary.

      • Make sure to confirm the center of the gravity of the hybrid vehicle transmission assembly when supporting it.

      Note:

      Do not use excessive force to pry out the hybrid vehicle transmission assembly when separating it from the engine assembly to prevent the knock pins from being damaged.

  23. Click here

    REMOVE BRACKET


    1. B004TM1C01
      *1 No. 3 Wiring Harness Clamp Bracket
      *2 No. 2 Wiring Harness Clamp Bracket
      *3 Wiring Harness Clamp Bracket
      *4 No. 1 Wiring Harness Clamp Bracket
      *5 Transmission Oil Pump Insulator Bracket
      *6 No. 2 Heat Insulator Bracket

      Remove the 6 bolts and 6 brackets.

  24. Click here

    REMOVE DYNAMIC DAMPER


    1. B004T87

      Using a T40 ''TORX'' socket wrench, remove the 2 bolts and dynamic damper.

    2. B004TAK

      Using a T40 ''TORX'' socket wrench, remove the 2 bolts and dynamic damper.

  25. Click here

    REMOVE AUTOMATIC TRANSMISSION CASE COVER


    1. B004S8V

      Remove the 4 bolts and automatic transmission case cover.