Click here

HEIGHT CONTROL COMPRESSOR REMOVAL

Click here
Click here Click here

CAUTION / NOTICE / HINT

Note:

  • Be sure to read the "PRECAUTION" thoroughly before servicing.

    Click here

  • In order to prevent the battery from becoming fully depleted, connect the battery charger to the auxiliary battery when turning the power switch on (IG) to charge the battery.

  • Keep the power supply connected to prevent the GTS battery from becoming fully depleted.

Click here

PROCEDURE


  1. Click here

    AIR SUSPENSION CONTROL PROHIBITED

    Tip:

    Check each part and system if an error is displayed for air movement pattern C.


    1. Connect the GTS to the DLC3 with the power switch off.

    2. Turn the power switch on (IG).

    3. Turn the GTS on and enter the following menus: Chassis / Air suspension / Utility / Air Transfer Pattern C.


      1. Chassis > Air suspension > Utility
        Tester Display
        Air Transfer Pattern C




    4. Perform vehicle height control prohibition and air movement according to the instructions on the GTS.

    5. Discharge remaining pneumatic tank pressure:


      1. Remove the luggage compartment floor mat.

        Click here

      2. B004TO7

        Remove the service valve cap.

      3. B004UPX

        Discharge the remaining pressure by pushing the center of the service valve.

        Tip:

        Do not release the remaining pressure at once. Release it over several steps.

      4. Install the luggage compartment floor mat.

        Click here

  2. Click here

    REMOVE NO. 1 FLOOR UNDER COVER

    Click here

  3. Click here

    REMOVE W/O RELAY COMPRESSOR AND DRYER ASSEMBLY

    Note:

    When discarding w/o relay compressor and dryer assembly, remove the No. 1 height control tube and No. 2 height control tube in order to release the pressure inside the compressor.


    1. B004UM8

      Disconnect the 2 connrctors.

    2. B004VQG

      Slide the clip and disconnect the height control hose from the height control wey.

    3. B004RMBC01
      *1 No. 5 height control tube
      *2 No. 9 height control tube

      Using SST, disconnect the No. 5 height control tube.

      09730-00020

      Click here

    4. Using SST, disconnect the No. 9 height control tube.

      09730-00020

      Click here

    5. B004S7W

      Remove the 4 bolts and w/o relay compressor and dryer assembly.

    6. B004W96

      Detach the claw.

    7. Rotate the clip and remove it from the stud bolt.

      Tip:

      Leave the clip on the compressor.

  4. Click here

    REMOVE HEIGHT CONTROL COMPRESSOR BRACKET


    1. B004VV3

      Remove the 2 nuts and height control compressor bracket.

  5. Click here

    REMOVE NO. 2 HEIGHT CONTROL TUBE


    1. B004UKBC01
      *a Natural
      *b Black

      Using SST, remove the No. 2 height control tube from the w/o relay compressor and dryer assembly and No. 3 height control valve assembly.

      09730-00020

      Click here

    2. Detach the clamp from the No. 3 height control valve assembly

  6. Click here

    REMOVE NO. 1 HEIGHT CONTROL TUBE


    1. B004X0PC01
      *a Natural
      *b Black

      Using SST, remove the No. 1 height control tube from the w/o relay compressor and dryer assembly and No. 3 height control valve assembly.

      09730-00020

      Click here

  7. Click here

    REMOVE HEIGHT CONTROL HOSE ASSEMBLY


    1. B004TBT

      Slide the clip and disconnect the height control hose from the height control wey.

    2. Cut the cable tie.

    3. Remove the height control hose from the w/o relay compressor and dryer assembly.

  8. Click here

    REMOVE HEIGHT CONTROL WAY


    1. B004YCB

      Detach the claw and remove the height control way from the compressor bracket.

  9. Click here

    REMOVE HEIGHT CONTROL VALVE HARNESS ASSEMBLY


    1. B004RKY

      Disconnect the 3 connectors.

    2. Detach the 2 clamps.

    3. B004U2M

      Disconnect the 9 clamps and remove the height control valve harness assembly.

    4. Cut the cable tie.

  10. Click here

    REMOVE NO. 1 HEIGHT CONTROL COMPRESSOR


    1. B004UHS

      Disconnect the 2 clamps.

    2. Detach the claw and disconnect the connector.

    3. Cut the cable tie.

    4. B004TSCC01
      *1 Plate Washer
      *2 Height Control Compressor Bush
      *3 Collar
      *4 Height Control Compressor Compression Spring

      Remove the 3 nuts, No. 3 height control compressor bracket and No. 1 height control compressor.

    5. Remove the plate washer, collar, 5 height control compressor bushes and 5 height control compressor compression spring.

  11. Click here

    REMOVE NO. 3 HEIGHT CONTROL VALVE


    1. B004RKN

      Remove the 2 nuts, height control valve bracket and No. 3 height control valve assembly.

    2. B004SVJC01
      *1 Height Control Valve Bush
      B004SZX No. 1 Height Control Compressor Side

      Remove the 2 height control valve bushes.

    3. B004UMC

      Remove the 4 height control valve cushions.