VACUUM PUMP(for 2GR-FKS) REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during vacuum pump assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Battery terminal is disconnected/reconnected Memorize steering angle neutral point LKA/LDA System

Click here

Intelligent clearance sonar system
Pre-Crash Safety System

Lighting System (EXT)


  • Cornering lights

Adaptive High Beam System
Parking Assist Monitor System (w/ Parallel Parking Assist Function)

Click here

Parking Assist Monitor System (w/o Parallel Parking Assist Function)

Click here

Panoramic View Monitor System

Click here

Drive the vehicle until stop and start control is permitted (approximately 15 to 60 minutes) Stop and start system

Click here

Initialize back door lock Power door lock control system

Click here

Reset back door close position Power back door system

Click here

PROCEDURE


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

    Click here

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  3. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY

    Click here

  4. REMOVE FRONT WHEEL LH

    Click here

  5. REMOVE COOL AIR INTAKE DUCT SEAL

    Click here

  6. REMOVE V-BANK COVER SUB-ASSEMBLY

    Click here

  7. REMOVE INLET AIR CLEANER ASSEMBLY

    Click here

  8. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

    Click here

  9. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

    Click here

  10. REMOVE AIR CLEANER BRACKET

    Click here

  11. SEPARATE TRANSMISSION CONTROL CABLE ASSEMBLY


    1. B005OBQ

      Remove the nut and separate the transmission control cable assembly from the transmission control shaft lever.

    2. Using a screwdriver, disengage the 4 claws and disconnect the transmission control cable assembly with clip from the No. 1 transmission control cable bracket.

    3. B005L3D

      Using a screwdriver, disengage the 2 claws and remove the clip from the transmission control cable assembly.

  12. DISCONNECT AIR TUBE


    1. B005QF5

      Slide the clip and disconnect the air tube from the vacuum pump assembly.

  13. DISCONNECT VENTILATION HOSE


    1. B005N6M

      Slide the clip and disconnect the ventilation hose.

  14. DISCONNECT HEATER WATER HOSE


    1. B005P7OC01
      *1 Inlet Heater Water Hose
      *2 Outlet Heater Water Hose

      Disengage the clamp.

    2. Slide the 2 clips and disconnect the inlet heater water hose and outlet heater water hose.

  15. DISCONNECT VACUUM HOSE SUB-ASSEMBLY


    1. B005LBD

      Disconnect the vacuum hose sub-assembly.

  16. REMOVE NO. 2 ENGINE UNDER COVER

    Click here

  17. SEPARATE ENGINE WIRE


    1. B005LVVC01
      B005NIZ Connector
      B005LWS Bolt

      Disconnect the 2 connectors.

    2. Disengage the clamp.

    3. Remove the bolt.

    4. B005M1HC01
      B005NIZ Connector
      B005LWS Bolt

      Disconnect the 8 connectors.

    5. Disengage the 2 clamps and claw.

    6. Remove the 2 bolts.

    7. B005L4LC01
      B005NIZ Connector
      B005LWS Bolt

      Disconnect the 5 connectors.

    8. Remove the bolt.

    9. B005N7A

      Disengage the 2 clamps.

    10. Remove the 2 nuts.

    11. B005NNCC01
      B005NIZ Connector
      B005LWS Bolt
      B005N37 Nut

      Disconnect the 3 connectors.

    12. Remove the 3 bolts and nut.

    13. B005NWLC01
      B005NIZ Bolt
      B005LWS Nut

      Remove the bolt and nut to separate the engine wire.

  18. REMOVE VACUUM PUMP ASSEMBLY


    1. B005P48

      Remove the 3 bolts and vacuum pump assembly from the engine assembly.

    2. B005PNSC01
      *1 No. 2 O-ring
      *2 No. 3 O-ring

      Remove the No. 2 O-ring and No. 3 O-ring from the vacuum pump assembly.