ENGINE UNIT REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during engine unit removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Battery terminal is disconnected/reconnected Memorize steering angle neutral point LKA/LDA System

Click here

Pre-crash safety system

Lighting system (EXT)


  • Cornering lights
Adaptive high beam system
Drive the vehicle until stop and start control is permitted (approximately 15 to 60 minutes) Stop and start system

Click here

Memorize steering angle neutral point Parking Assist Monitor System (w/ Parallel Parking Assist Function)

Click here

Parking Assist Monitor System (w/o Parallel Parking Assist Function)

Click here

Panoramic view monitor system

Click here

Initialize back door lock Power door lock control system

Click here

Reset back door close position Power back door system

Click here

Replacement of ECM Perform Vehicle Identification Number (VIN) or frame number registration

  • MIL illuminates / -

  • DTC P063051 is stored

Click here

ECU Communication ID Registration (Immobiliser system) Engine start function See Service Bulletin for the registration method.

  • Replacement of cylinder head sub-assembly

  • Replacement of camshaft (for intake or exhaust camshaft)

  • Replacement of camshaft timing gear assembly

  • Replacement of camshaft timing exhaust gear assembly

  • Replacement of port fuel injector assembly

  • Replacement of direct fuel injector assembly

  • Replacement of fuel pump assembly (for high pressure side)

  • Replacement of engine coolant temperature sensor

  • Replacement of spark plug

  • Replacement of ignition coil assembly

  • Gas leak from exhaust system is repaired

  • Replacement of knock control sensor

 Inspection After Repair

  • Poor idle, etc.

  • Engine start function, etc.

Click here

Replacement of starter assembly*1

Note

When the starter assembly is replaced, "ST relay" and "ST NO. 2 relay" must be also replaced.

 Clear Number of Starter Operations Stop and start system

Click here

Replacement of battery*1

  • Integrated Current Value Initialization

  • Switch Battery Type

  • Replacement of automatic transaxle assembly*1

  • Replacement of automatic transaxle fluid*1

 Bleed the oil pump assembly with motor (continuously variable transaxle assembly)
Replacement of automatic transaxle assembly

Perform the following procedures in the order shown:


  1. Reset Memory

  2. Input Transaxle Compensation Code into ECM

  3. Perform Road Test to Allow ECM to Learn

  • Large shift shock

  • Deterioration of fuel efficiency

Click here for Initialization (U661E)

Click here for Registration (U661E)

Click here for Initialization (U661F)

Click here for Registration (U661F)

Replacement of ECM

(If possible, read the transaxle compensation code from the previous ECM)

 Possible to read transaxle compensation code

Perform the following procedures in the order shown:


  1. Reset Memory

  2. Transfer Transaxle Compensation Code

  3. Perform Road Test to Allow ECM to Learn
Impossible to read transaxle compensation code

Perform the following procedures in the order shown:


  1. Reset Memory

  2. Reset Transaxle Compensation Code

  3. Perform Road Test to Allow ECM to Learn
Suspension, tires, etc.*2 Rear television camera assembly optical axis (Back camera position setting) Parking assist monitor system (w/ Parallel Parking Assist Function)

Click here for Initialization

Click here for Calibration
Parking assist monitor system (w/o parallel parking assist function)

Click here for Initialization

Click here for Calibration

  • Parking assist ECU initialization

  • Adjust steering angle

 Panoramic view monitor system

Click here for Initialization

Click here for Calibration
Initialize headlight ECU sub-assembly LH

  • Adaptive high beam system

  • Automatic headlight beam level control system

Click here

Front wheel alignment adjustment

  1. Clearing zero point calibration data and system information.

  2. Perform yaw rate and acceleration sensor zero point calibration and store system information.

  • VSC disabled or malfunctions

  • DTCs are stored

  • Slip indicator light illuminates

  • ABS warning light illuminates

  • Theft deterrent system (tilt sensor)*3

Click here

*1: w/ Stop and Start System
*2: The vehicle height changes because of suspension or tire replacement
*3: w/ TFT Meter Type

PROCEDURE


  1. PRECAUTION

    CAUTION:


    • The exhaust valve is filled with sodium. Sodium is a strong alkali which can produce a dangerous chemical reaction. Be very careful when handling and disposing of it.

    • Do not intentionally expose the sodium in exhaust valve. If sodium enters your eyes, vision loss may occur. If sodium contacts your skin, burns may occur. If a fire occurs due to a chemical reaction with sodium, burns may occur.

    • If the sodium in the exhaust valve is exposed, perform all necessary preparations to safely remove and dispose of the sodium.

    • When removing a damaged exhaust valve, always wear rubber gloves and safety glasses.

    • Do not intentionality cut or break open the exhaust valve to remove the sodium.

    Tech Tips


    • The sodium inside the exhaust valve is safe as long as it remains sealed inside the exhaust valve.

    • Exhaust valves filled with sodium can be identified by their "NA" identification mark.

    • Removal of the exhaust valve:

      Click here

    • Disposal of the exhaust valve:

      Click here

  2. REMOVE DRIVE SHAFT BEARING BRACKET (for 2WD)


    1. B005MVH

      Remove the 3 bolts and drive shaft bearing bracket from the cylinder block sub-assembly and stiffening crankcase assembly.

  3. REMOVE NO. 2 TRANSFER STIFFENER PLATE (for AWD)


    1. B005QH9

      Remove the 3 bolts and No. 2 transfer stiffener plate from the cylinder block sub-assembly and stiffening crankcase assembly.

  4. REMOVE V-RIBBED BELT

    Click here

  5. REMOVE GENERATOR ASSEMBLY

    Click here

  6. REMOVE COMPRESSOR ASSEMBLY WITH PULLEY

    Click here

  7. REMOVE NO. 1 COMPRESSOR MOUNTING BRACKET


    1. B005LAUC01
      *a Nut
      *b Bolt

      Remove the 2 bolts, 2 nuts and No. 1 compressor mounting bracket.

    2. Using E8 "TORX" socket wrench, remove the 2 stud bolts from the cylinder block sub-assembly and stiffening crankcase assembly.

  8. DISCONNECT ENGINE WIRE

    Click here

  9. REMOVE NO. 2 WATER BY-PASS PIPE

    Click here

  10. REMOVE PURGE VALVE (PURGE VSV)

    Click here

  11. DISCONNECT NO. 2 VACUUM TRANSMITTING HOSE ASSEMBLY

    Click here

  12. DISCONNECT VACUUM TRANSMITTING HOSE ASSEMBLY

    Click here

  13. DISCONNECT NO. 1 WATER BY-PASS HOSE AND NO. 2 WATER BY-PASS HOSE


    1. B005OKJ

      Slide the clamp and disconnect the No. 1 water by-pass hose from the cylinder head sub-assembly.

    2. Slide the clamp and disconnect the No. 2 water by-pass hose from the No. 1 water by-pass pipe.

  14. REMOVE NO. 2 VENTILATION HOSE

    Click here

  15. REMOVE FUEL PUMP PROTECTOR

    Click here

  16. REMOVE STUD BOLT


    1. B005P8Z

      Using an E8 "TORX" socket wrench, remove the stud bolt.

  17. REMOVE INTAKE MANIFOLD WITH INTERCOOLER ASSEMBLY AND THROTTLE WITH MOTOR BODY ASSEMBLY


    1. B005MM7C01
      *a Bolt
      *b Nut

      Remove the 4 bolts, 2 nuts, intake manifold with intercooler assembly and throttle with motor body assembly.

    2. Remove the 2 No. 1 intake manifold to head gaskets from the intake manifold.

  18. REMOVE IGNITION COIL ASSEMBLY

    Click here

  19. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

    Click here

  20. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR

    Click here

  21. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY (TWC: Front Catalyst)

    Click here

  22. DISCONNECT INLET TURBO OIL PIPE SUB-ASSEMBLY

    Click here

  23. REMOVE TURBOCHARGER SUB-ASSEMBLY

    Click here

  24. REMOVE ENGINE WIRE


    1. Remove the engine wire from the engine assembly with transaxle.

  25. REMOVE WIRE HARNESS CLAMP BRACKET


    1. B005LJB

      Remove the 3 bolts and 3 wire harness clamp brackets from the cylinder head sub-assembly.

    2. B005PCE

      Remove the 2 bolts and 2 wire harness clamp brackets from the cylinder head cover sub-assembly.

  26. REMOVE OIL FILLER CAP SUB-ASSEMBLY


    1. Remove the oil filler cap sub-assembly from the cylinder head cover sub-assembly.

  27. REMOVE OIL FILLER CAP GASKET


    1. Remove the oil filler cap gasket from the oil filler cap sub-assembly.

  28. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    1. B005P2W

      Remove the 2 bolts and V-ribbed belt tensioner assembly from the timing chain cover assembly.

  29. REMOVE IDLER PULLEY SUB-ASSEMBLY


    1. B005POY

      Remove the bolt and idler pulley sub-assembly from the timing chain cover assembly.