INTAKE MANIFOLD REMOVAL

PROCEDURE


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notice before proceeding with work Click here.

  2. DISCHARGE FUEL SYSTEM PRESSURE

    Click here

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  4. DRAIN ENGINE COOLANT

    Click here

  5. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

    Click here

  6. REMOVE FRONT OUTER COWL TOP PANEL SUB-ASSEMBLY (for LHD)

    Click here

  7. REMOVE FRONT OUTER COWL TOP PANEL SUB-ASSEMBLY (for RHD)

    Click here

  8. REMOVE V-BANK COVER SUB-ASSEMBLY

    Click here

  9. REMOVE AIR CLEANER CAP SUB-ASSEMBLY

    Click here

  10. REMOVE INTAKE AIR SURGE TANK ASSEMBLY


    1. B001NODE02
      Text in Illustration
      *A Type A
      *B Type B

      Slide the clip and disconnect the ventilation hose from the intake air surge tank assembly.

    2. for LHD:


      1. B001O95E02
        Text in Illustration
        *A for LHD
        *B for RHD

        Slide the clip and disconnect the union to check valve hose from the intake air surge tank assembly.

      2. Disengage the hose clamp.

    3. for RHD:


      1. Slide the clip and disconnect the union to check valve hose from the intake air surge tank assembly.

    4. B001NXX

      Disconnect the throttle body assembly connector.

    5. Disengage the wire harness clamp.

    6. Slide the 2 clips and disconnect the 2 water by-pass hoses from the throttle body assembly.

    7. Disconnect the fuel vapor feed hose from the intake air surge tank assembly.

    8. B001NYB

      Disconnect the intake air control valve assembly connector.

    9. B001O74

      Remove the bolt and vacuum hose clamp from the throttle body bracket.

    10. B001NQY

      Remove the bolt and separate the throttle body bracket from the intake air surge tank assembly.

    11. B001O6C

      Remove the bolt and separate the No. 1 surge tank stay from the intake air surge tank assembly.

    12. B001OJX

      Remove the 2 nuts from the intake air surge tank assembly.

    13. Using a 5 mm hexagon socket wrench, remove the 4 bolts from the intake air surge tank assembly.

    14. B001NNL

      Remove the intake air surge tank assembly and 3 gaskets.

  11. REMOVE NO. 2 ENGINE MOUNTING STAY RH (for Engine Mounting stay Side)

    Click here

  12. REMOVE NO. 2 ENGINE MOUNTING STAY RH (for Intake Manifold Side)

    Click here

  13. DISCONNECT FUEL TUBE SUB-ASSEMBLY

    Click here

  14. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY

    Click here

  15. REMOVE INTAKE MANIFOLD


    1. B001OJD

      Remove the 6 bolts, 4 nuts and intake manifold from the cylinder head sub-assembly.

    2. B001O2C

      Remove the 2 gaskets from each cylinder head sub-assembly.