REAR DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed, installed or replaced during the rear door disassembly/reassembly are shown below.

Replacement Part Necessary Procedure Effect/Inoperative Function When Necessary Procedures are not Performed Link
Removal and installation of battery terminal Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes) Stop and start system

for 8GR-FKS: Click here

for V35A-FTS: Click here

Memorize steering angle neutral point LKA/LDA system

Click here

Parking support brake system*
Pre-collision system
Adaptive high beam system

    Lighting system (EXT)

  • Cornering lights
Variable gear ratio steering system

Click here

Parking assist monitor system

Click here

Panoramic view monitor system

Click here

Initialize Rear Door Sunshade System Rear door sunshade system

Click here

Initialize power trunk lid system Power trunk lid system

Click here


  • Rear multiplex network door ECU LH

  • Rear multiplex network door ECU RH

  • Rear multiplex network door ECU LH or rear multiplex network door ECU RH is the connectors are disconnected

 Initialize rear door sunshade system The rear door sunshade system does not operate

Click here


  • Power window regulator motor assembly LH

  • Power window regulator motor assembly RH

  • Rear door window regulator assembly LH

  • Rear door window regulator assembly RH

  • Rear door glass sub-assembly LH

  • Rear door glass sub-assembly RH

  • Rear door glass run LH

  • Rear door glass run RH

  • Rear door No. 3 glass run LH

  • Rear door No. 3 glass run RH

 Initialize power window control system

  • Auto up and down function

  • Jam protection function

  • Catch protection function

  • Remote control function

  • Key-linked function

  • Wireless transmitter-linked function

  • Key-off operation function

  • Window open warning function

Click here

*: When performing learning using the GTS.
Click here Click here

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

  • When removing the rear door glass sub-assembly LH, move the rear door glass sub-assembly LH to the lowest position before disconnecting the battery negative (-) terminal.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work.

    Click here

  2. REMOVE LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY

    Click here

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    for 8GR-FKS:

    Click here

    for V35A-FTS:

    Click here

  4. REMOVE REAR DOOR TRIM UPPER COVER LH


    1. B006DDQ

      Detach the claw and remove the rear door trim upper cover LH.

  5. REMOVE REAR DOOR ARMREST COVER LH


    1. B006DKY

      Detach the claw and remove the rear door armrest cover LH.

  6. REMOVE REAR DOOR NO. 2 ARMREST COVER LH


    1. B006C6U

      Detach the claw and guide and remove the rear door No. 2 armrest cover LH.

  7. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY LH


    1. w/o Rear Door Sunshade:


      1. B006EJ5C01
        B006BJ7 Place Hands Here
        B006DHE Remove in this Direction

        Remove the 3 screws.

      2. Place your hand at the position shown in the illustration, and while pulling the rear door trim board sub-assembly LH toward you, detach the clip and disconnect the rear door trim board sub-assembly LH from the rear door panel.

      3. B006GVPC01
        B006DHE Remove in this Direction

        Pull the rear door trim board sub-assembly LH in the direction indicated by the arrow shown in the illustration to detach the claw and remove the rear door trim board sub-assembly LH.

    2. w/ Rear Door Sunshade:


      1. B006A3JC01
        B006BJ7 Place Hands Here
        B006DHE Remove in this Direction

        Remove the 3 screws.

      2. Place your hands at the positions shown in the illustration, and while pulling the rear door trim board sub-assembly LH toward you, detach the clip and disconnect the rear door trim board sub-assembly LH from the rear door panel.

      3. B006DIVC01
        B006DHE Remove in this Direction

        Pull the rear door trim board sub-assembly LH in the direction indicated by the arrow shown in the illustration to detach the claw and remove the rear door trim board sub-assembly LH.

    3. B006E18C01
      B006DHE Remove in this Direction

      Disconnect the rear door lock remote control cable assembly LH from the rear door inside handle sub-assembly LH.

    4. B006B8RC01
      B006DHE Remove in this Direction
      B006AHR Push

      Detach the claw and disconnect the rear door inside locking cable assembly LH.

    5. Disconnect each connector.

  8. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY

    Click here

  9. REMOVE COURTESY LIGHT ASSEMBLY

    Click here

  10. REMOVE REAR DOOR LOCK CONTROL KNOB BEZEL LH


    1. B006FV9C01
      B006DHE Remove in this Direction

      Detach the claw and remove the rear door lock control knob bezel LH together with the door lock control knob holder LH.

  11. REMOVE DOOR LOCK CONTROL KNOB HOLDER LH


    1. B006FTJ

      Detach the claw and remove the door lock control knob holder LH.

  12. REMOVE REAR NO. 2 SPEAKER ASSEMBLY

    Click here

  13. REMOVE NO. 2 COOLER THERMISTOR (for 4 Zone Type)

    Click here

  14. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY LH


    1. B006E9X

      Remove the 3 screws and the rear door inside handle sub-assembly LH.

  15. REMOVE REAR DOOR TRIM COVER LH


    1. B006ABQ

      Using a clip remover, detach the clip.

    2. B006C3TC01
      B006DHE Remove in this Direction

      Slide the rear door trim cover LH in the direction indicated by the arrow shown in the illustration to detach the clip and remove the rear door trim cover LH.

    3. Remove the remaining 2 clips on the vehicle side.

  16. REMOVE REAR DOOR NO. 2 FRAME GARNISH LH


    1. w/o Rear Door Sunshade:


      1. B006AHWC01
        B006DHE Remove in this Direction

        Using a clip remover, detach the clip.

      2. Detach the guide in the direction indicated by the arrow shown in the illustration and remove the rear door No. 2 frame garnish RH.

    2. w/ Rear Door Sunshade:


      1. B006AP3C01
        B006DHE Remove in this Direction

        Detach the guide in the direction indicated by the arrow shown in the illustration and remove the rear door No. 2 frame garnish LH.

  17. REMOVE REAR DOOR FRAME GARNISH LH


    1. w/o Rear Door Sunshade:


      1. B006DT4C01
        B006DHE Remove in this Direction

        Using a clip remover, detach the clip.

      2. Detach the guide in the direction indicated by the arrow shown in the illustration and remove the rear door frame garnish LH.

    2. w/ Rear Door Sunshade:


      1. B006A0OC01
        *a Clip <A>
        *b Clip <B>
        B006DHE Remove in this Direction

        Using a clip remover, detach the clip <A>.

      2. Detach the clip <B>.

      3. Detach the guide in the direction indicated by the arrow shown in the illustration and remove the rear door frame garnish LH.

  18. REMOVE CURTAIN RAIL SIDE COVER LH (w/ Rear Door Sunshade)


    1. B006FF7C01
      B006DHE Remove in this Direction

      Detach the claw and remove the curtain rail side cover LH in the direction indicated by the arrow shown in the illustration.

  19. REMOVE REAR CURTAIN SUB-ASSEMBLY LH (w/ Rear Door Sunshade)

    Click here

  20. REMOVE REAR SIDE WINDOW COVER LH (w/ Rear Door Sunshade)


    1. B006DFE

      Remove the 2 bolts and rear side window cover LH.

  21. REMOVE REAR DOOR GLASS INNER WEATHERSTRIP LH


    1. B0069SGC01
      B006DHE Remove in this Direction

      Remove the rear door glass inner weatherstrip LH in the direction indicated by the arrow shown in the illustration.

  22. REMOVE REAR DOOR FRONT BELT SEAL LH


    1. B006G9JC01
      B006DHE Remove in this Direction

      Remove the rear door front belt seal LH as shown in the illustration.

  23. REMOVE REAR DOOR REAR BELT SEAL LH


    1. B006C1JC01
      B006DHE Remove in this Direction

      Remove the rear door rear belt seal LH as shown in the illustration.

  24. REMOVE REAR SPEAKER ASSEMBLY

    Click here

  25. REMOVE REAR MULTIPLEX NETWORK DOOR ECU LH


    1. B006ALZC01
      B006AHR Screw
      B006EC9 Connector

      Disconnect the clamp and 2 connectors.

    2. Remove the 2 screws and rear multiplex network door ECU LH.

  26. REMOVE REAR DOOR SERVICE HOLE COVER LH


    1. Disconnect the clamps and connectors.

    2. B006F84

      Detach the clip and remove the rear door service hole cover LH.

    3. B0069GCC01
      B006DHE Remove in this Direction

      Pull out the rear door lock remote control cable assembly LH and rear door inside locking cable assembly LH from the rear door service hole cover LH as shown in the illustration.

  27. REMOVE REAR DOOR FRONT BELT MOULDING END COVER LH

    Tech Tips

    When removing the rear door front belt moulding end cover LH, heat the rear door panel and rear door front belt moulding end cover LH using a heat light.

    Standard
    Item Temperature
    Rear Door Panel 40 to 60°C (104 to 140°F)
    Rear Door Front Belt Moulding End Cover LH 20 to 30°C (68 to 86°F)

    CAUTION:


    • Do not touch the heat light and heated parts.

    • Touching the heat light may result in burns.

    • Touching heated parts for a long time may result in burns.

    B006AUBC71
    *a Heated Part
    *b Heat Light

    1. B006DHXC01
      B006GBM Protective Tape

      Apply protective tape around the rear door front belt moulding end cover LH.

    2. B0069SSC01
      B006DHE Remove in this Direction
      B006GBM Double-sided Tape

      Using moulding remover D, remove the double-sided tape.

    3. Detach the claw in the direction indicated by the arrow shown in the illustration and remove the rear door front belt moulding end cover LH.

  28. REMOVE REAR DOOR REAR BELT MOULDING END COVER LH

    Tech Tips

    When removing the rear door rear belt moulding end cover LH, heat the rear door panel and rear door rear belt moulding end cover LH using a heat light.

    Standard
    Item Temperature
    Rear Door Panel 40 to 60°C (104 to 140°F)
    Rear Door Rear Belt Moulding End Cover LH 20 to 30°C (68 to 86°F)

    CAUTION:


    • Do not touch the heat light and heated parts.

    • Touching the heat light may result in burns.

    • Touching heated parts for a long time may result in burns.

    B006AUBC71
    *a Heated Part
    *b Heat Light

    1. B006GN9C01
      B006GBM Protective Tape

      Apply protective tape around the rear door rear belt moulding end cover LH.

    2. B0069P6C01
      B006GBM Double-sided Tape

      Using moulding remover D, remove the double-sided tape.

    3. Detach the claw and remove the rear door rear belt moulding end cover LH.

  29. REMOVE REAR DOOR NO. 2 WEATHERSTRIP LH

    Tech Tips

    When removing the rear door No. 2 weatherstrip LH, heat the rear door panel and rear door No. 2 weatherstrip LH using a heat light.

    Standard
    Item Temperature
    Rear Door Panel 40 to 60°C (104 to 140°F)
    Rear Door No. 2 Weatherstrip LH 20 to 30°C (68 to 86°F)

    CAUTION:


    • Do not touch the heat light and heated parts.

    • Touching the heat light may result in burns.

    • Touching heated parts for a long time may result in burns.

    B006AUBC71
    *a Heated Part
    *b Heat Light

    1. B006BD4C01
      B006GBM Double-sided Tape

      Remove the double-sided tape and rear door No. 2 weatherstrip LH.

  30. REMOVE REAR DOOR WINDOW FRAME MOULDING LH(CENTER PILLAR SIDE)

    Click here

  31. REMOVE REAR DOOR WINDOW FRAME MOULDING LH(REAR PILLAR SIDE)

    Click here

  32. REMOVE REAR DOOR OUTSIDE MOULDING INSERT LH

    Click here

  33. REMOVE REAR DOOR BELT MOULDING LH

    Click here

  34. REMOVE REAR DOOR QUARTER WINDOW GLASS SUB-ASSEMBLY LH


    1. B006D6EC01
      B006DHE Remove in this Direction (1)
      B006B42 Remove in this Direction (2)

      Disconnect the front side of the rear door glass run LH as shown in the illustration.

    2. B006BQX

      Remove the 3 bolts.

    3. B006CNZC01
      B006DHE Remove in this Direction (1)
      B006B42 Remove in this Direction (2)

      Remove the rear door quarter window glass sub-assembly LH together with the rear door glass run LH as shown in the illustration.

  35. REMOVE REAR DOOR GLASS RUN LH


    1. B006FATC01
      B006DHE Remove in this Direction

      Remove the rear door glass run LH from the rear door quarter window glass sub-assembly LH.

  36. REMOVE REAR DOOR GLASS SUB-ASSEMBLY LH


    1. B006GLL

      Connect the rear multiplex network door ECU LH.

    2. Remove the plug hole.

    3. B006G2Z

      Connect the connector and temporarily install the rear door trim board sub-assembly LH.

    4. Connect the cable to the negative (-) battery terminal.

    5. Turn the engine switch on (IG).

    6. Move the rear door glass sub-assembly LH until the installation bolts can be seen.

    7. Turn the engine switch off.

    8. Disconnect the cable from the negative (-) battery terminal.

      CAUTION:


      • Wait at least 90 seconds after disconnecting the cable from the battery negative (-) terminal to disable the SRS system.

      • If the airbag deploys for any reason, it may cause a serious accident.

      B006BY6

      Note

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

      Click here

    9. Disconnect the connector and remove the rear door trim board sub-assembly LH.

    10. Remove the rear multiplex network door ECU LH.

    11. B006DRQC01
      B006DHE Remove in this Direction

      Remove the 2 bolts and the rear door glass sub-assembly LH from the rear door window regulator sub-assembly LH.

      Note

      Do not damage the rear door glass sub-assembly LH.

  37. REMOVE REAR DOOR FRONT WINDOW GUIDE SUB-ASSEMBLY LH


    1. B006FO0C01
      B006DHE Remove in this Direction

      Remove the Bolt.

    2. Detach the claw and remove the rear door front window guide sub-assembly LH.

  38. REMOVE REAR DOOR REAR WINDOW FRAME LH


    1. Set a 4.0 mm diameter drill bit into an air drill.

    2. B006E17C12
      *a Wind Vinyl Tape

      Wind vinyl tape around the 4.0 mm diameter drill bit 5.0 mm from the tip of the drill.

      Standard Value
      Area Standard Value
      A 5.0 mm (0.197 in.)

      Tech Tips

      Wind vinyl tape around the drill bit to prevent drilling too deep.

    3. B006GAX

      Lightly press the air drill against the rivets, drill off the flanges of the rivets and remove the 4 rivets.

      CAUTION:

      Be careful of the drilled rivets as they are hot

      Note


      • Pressing the air drill excessively will cause the rivet to turn and result in the rivet not being drilled.

      • Do not pry the rivet with the air drill. This may cause damage to the installation hole of the rivet or the drill bit.

      • Wear protective glasses.

    4. B006DTN

      Detach the clip and remove the rear door rear window frame LH.

      Note

      Do not damage the vehicle body with the rear door rear window frame LH.

  39. REMOVE REAR DOOR BELT MOULDING SUB-ASSEMBLY LH

    Click here

  40. REMOVE REAR DOOR NO. 3 GLASS RUN LH

    Click here

  41. REMOVE REAR DOOR UPPER WINDOW FRAME MOULDING LH

    Click here

  42. REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY LH


    1. Disconnect the connector.

    2. B006EK6C01
      B006AHR Nut
      B006EC9 Connector

      Remove the 6 nuts and the rear door window regulator sub-assembly LH.

      Note

      Do not damage the rear door panel assembly with the rear door window regulator sub-assembly LH.

      Tech Tips

      When removing the rear door window regulator sub-assembly LH, pull it out from the service hole as shown in the illustration.

      B006B3RC01
      B006DHE Remove in this Direction

  43. REMOVE REAR DOOR LOCK ASSEMBLY LH

    Click here

  44. REMOVE REAR DOOR LOCK COVER SUB-ASSEMBLY LH

    Click here

  45. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH

    Click here

  46. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY LH

    Click here

  47. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY LH


    1. B006GVFC01
      B006DHE Remove in this Direction
      B006GBM Protective Tape

      Using a thin-bladed screwdriver with its tip wrapped with protective tape, detach the claw and disconnect the connector cover as shown in the illustration.

    2. B006GWCC01
      B006GBM Protective Tape

      Using a thin-bladed screwdriver with its tip wrapped with protective tape, disconnect the connector as shown in the illustration.

    3. B006FSEC01
      *1 Holder
      B006DHE Remove in this Direction

      Detach the holder as shown in the illustration.

    4. B006CJAC01
      B006DHE Remove in this Direction

      Remove the rear door outside handle assembly LH in the direction indicated by the arrow shown in the illustration.

  48. REMOVE REAR DOOR OUTSIDE HANDLE COVER LH


    1. B006EVC

      Using a T30 "TORX" socket wrench, loosen the TORX screw.

    2. Detach the claw and remove the rear door outside handle cover LH.

  49. REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD


    1. B006GQDC01
      B006DHE Remove in this Direction (1)
      B006B42 Remove in this Direction (2)

      Detach the claw and guide and remove the rear door front outside handle pad.

  50. REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD


    1. B006GCXC01
      B006DHE Remove in this Direction (1)
      B006B42 Remove in this Direction (2)

      Detach the claw and guide and remove the rear door rear outside handle pad.

  51. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH


    1. B0069YLC01
      *A Inside
      *B Outside

      Using a T30 "TORX" socket wrench, loosen the screw.

    2. Detach the claw and remove the rear door outside handle frame sub-assembly LH together with the wire harness as shown in the illustration.

    3. B006BI0

      Disconnect the wire harness clamp.

  52. REMOVE REAR DOOR CHECK ASSEMBLY LH


    1. B0069UPC01
      B006AHR Nut
      B006EC9 Bolt

      Remove the bolt, 2 nuts and rear door check assembly LH.

  53. REMOVE REAR DOOR WEATHERSTRIP LH


    1. B006E3PC01
      B006GBM Double-sided Tape

      Detach the clip.

    2. Peel off the double-sided tape shown in the illustration and remove the rear door weatherstrip LH.

  54. REMOVE REAR DOOR NO. 5 WEATHERSTRIP LH


    1. B006E1ZC01
      B006GBM Double-sided Tape

      Detach the clip.

    2. Peel off the double-sided tape shown in the illustration and remove the rear door No. 5 weatherstrip LH.