OIL COOLER(for 8GR-FKS) INSTALLATION

PROCEDURE


  1. INSTALL OIL COOLER BRACKET


    1. B005SKTC01

      Install the oil cooler bracket with the 3 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      Tech Tips

      Tighten the bolts in the tightening order shown in the illustration.

  2. INSTALL OIL COOLER ASSEMBLY


    1. B005TFMC01

      Install the oil cooler assembly with the 3 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      Tech Tips

      Tighten the bolts in the tightening order shown in the illustration.

  3. INSTALL NO. 1 WATER BY-PASS HOSE (w/o In-tank Oil Cooler)


    1. B005V1BC02
      *a 2.0 to 7.0 mm (0.0787 to 0.276 in.)
      *b Paint Mark
      *c Permissible range for paint mark position
      *d Outside permissible range for paint mark position
      *e Clamp Range 120°
      *f Front of Vehicle
      *g Left side of Vehicle

      Install the No. 1 water by-pass hose to the oil cooler assembly and water outlet sub-assembly, and slide the 2 hose clips to secure the hose.

      Note


      • The hose clip claw position is within the range shown in the illustration.

      • Do not deform the oil cooler assembly.

      • Install the No. 1 water by-pass hose so that its paint marks are within the allowable range (3 paint lines) of the paint marks of the oil cooler assembly.

      • When installing the No. 1 water by-pass hose, do not twist the No. 1 water by-pass hose.

    2. Attach the No. 1 water by-pass hose to the clamp.

  4. INSTALL NO. 1 OIL COOLER INLET HOSE (w/o In-tank Oil Cooler)


    1. B005TNZC01
      *a 2.0 to 7.0 mm (0.0787 to 0.276 in.)
      *b Paint Mark

      Install the No. 1 oil cooler inlet hose to the No. 1 oil cooler inlet tube and oil cooler assembly, and slide the 2 hose clips to secure the hose.

      Note


      • Do not deform the oil cooler assembly.

      • When connecting the hose, align with the colors and positions of the paint mark before connecting.

      • When installing the No. 1 oil cooler inlet hose, do not twist the No. 1 oil cooler inlet hose.

  5. INSTALL NO. 1 OIL COOLER OUTLET HOSE (w/o In-tank Oil Cooler)


    1. B005V06C01
      *a 2.0 to 7.0 mm (0.0787 to 0.276 in.)
      *b Paint Mark

      Install the No. 1 oil cooler outlet hose to the oil cooler assembly and No. 1 oil cooler outlet tube, and slide the 2 hose clips to secure the hose.

      Note


      • The hose clip claw position is within the range shown in the illustration.

      • Do not deform the oil cooler assembly.

      • When installing the No. 1 oil cooler outlet hose, align with the colors and positions of the paint mark before connecting.

      • When installing the No. 1 oil cooler outlet hose, do not twist the No. 1 oil cooler outlet hose.

  6. INSTALL WATER INLET HOSE (w/o In-tank Oil Cooler)


    1. B005VJTC01
      *a 2.0 to 7.0 mm (0.0787 to 0.276 in.)
      *b Paint Mark
      *c Permissible range for paint mark position
      *d Outside permissible range for paint mark position
      *e Clamp Range 120°
      *f Front of Vehicle
      *g Left side of Vehicle

      Install the water inlet hose to the No. 3 radiator hose and oil cooler assembly, and slide the 2 hose clips to secure the hose.

      Note


      • Do not deform the oil cooler assembly.

      • When connecting the water inlet hose, align with the colors and positions of the paint mark before connecting.

      • When installing the water inlet hose, do not twist the water inlet hose.

  7. INSTALL HEATER ACCESSORY ASSEMBLY (w/o In-tank Oil Cooler)

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  8. INSTALL NO. 1 WATER BY-PASS HOSE (w/ In-tank Oil Cooler)


    1. B005RTBC01
      *a 2.0 to 7.0 mm (0.0787 to 0.276 in.)
      *b Paint Mark
      *c Permissible range for paint mark position
      *d Outside permissible range for paint mark position
      *e Clamp Range 120°
      *f Front of Vehicle
      *g Left side of Vehicle

      Install the No. 1 water by-pass hose to the oil cooler assembly and water outlet sub-assembly, and slide the 2 hose clips to secure the hose.

      Note


      • The hose clip claw position is within the range shown in the illustration.

      • Do not deform the oil cooler assembly.

      • Install the No. 1 water by-pass hose so that its paint marks are within the allowable range (3 paint lines) of the paint marks of the oil cooler assembly.

      • When installing the No. 1 water by-pass hose, do not twist the No. 1 water by-pass hose.

    2. Attach the No. 1 water by-pass hose to the clamp.

  9. INSTALL NO. 1 OIL COOLER INLET HOSE (w/ In-tank Oil Cooler)


    1. B005SLGC01
      *a 2.0 to 7.0 mm (0.0787 to 0.276 in.)
      *b Paint Mark

      Install the No. 1 oil cooler inlet hose to the No. 1 oil cooler inlet tube and oil cooler assembly, and slide the 2 hose clips to secure the hose.

      Note


      • Do not deform the oil cooler assembly.

      • When connecting the hose, align with the colors and positions of the paint mark before connecting.

      • When installing the No. 1 oil cooler inlet hose, do not twist the No. 1 oil cooler inlet hose.

  10. INSTALL NO. 1 TRANSMISSION OIL COOLER HOSE (w/ In-tank Oil Cooler)


    1. B005QU4C01
      *a 2.0 to 7.0 mm (0.0787 to 0.276 in.)
      *b Paint Mark

      Install the No. 1 transmission oil cooler hose to the oil cooler assembly and radiator assembly, and slide the 2 hose clips to secure the hose.

      Note


      • Do not deform the oil cooler assembly.

      • When installing the No. 1 transmission oil cooler hose, do not twist the No. 1 transmission oil cooler hose.

      • Install the No. 1 transmission oil cooler hose so that its paint marks are within the allowable range (3 paint lines) of the paint marks of the oil cooler assembly.

    2. Attach the No. 1 transmission oil cooler hose to the clamp.

  11. INSTALL HEATER ACCESSORY ASSEMBLY (w/ In-tank Oil Cooler)

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  12. INSTALL WATER INLET HOSE (w/ In-tank Oil Cooler)


    1. B005S25C01
      *a 2.0 to 7.0 mm (0.0787 to 0.276 in.)
      *b Paint Mark
      *c Permissible range for paint mark position
      *d Outside permissible range for paint mark position
      *e Clamp Range 120°
      *f Front of Vehicle
      *g Left side of Vehicle

      Install the water inlet hose to the No. 3 radiator hose and oil cooler assembly, and slide the 2 hose clips to secure the hose.

      Note


      • The hose clip claw position is within the range shown in the illustration.

      • Do not deform the oil cooler assembly.

      • When connecting the water inlet hose, align with the colors and positions of the paint mark before connecting.

      • When installing the water inlet hose, do not twist the water inlet hose.

  13. INSTALL NO. 1 OIL COOLER OUTLET HOSE (w/ In-tank Oil Cooler)


    1. B005RYV

      Install the No. 1 oil cooler outlet hose to the No. 1 oil cooler outlet tube and radiator assembly, and slide the 2 hose clips to secure the hose.

      Note


      • When connecting the hose, align with the colors and positions of the paint mark before connecting.

      • When installing the No. 1 oil cooler outlet hose, do not twist the No. 1 oil cooler outlet hose.

    2. Attach the 2 clamps and connect the No. 1 oil cooler outlet hose to the No. 1 transmission oil cooler hose and water hose sub-assembly.

  14. INSTALL RADIATOR RESERVE TANK ASSEMBLY

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  15. INSTALL AIR CLEANER ASSEMBLY


    1. B006BB9C01
      *1 Air Cleaner Support

      Install the air cleaner assembly to the 3 air cleaner supports.

    2. B005TV2C01
      *a Protrusion
      *b Cutout
      *c Stopper

      Align the protrusion of the air cleaner assembly with the cutout of the air cleaner hose assembly, and connect the air cleaner hose assembly to the air cleaner assembly.

    3. Tighten while pressing the hose clamp against the stopper on the air cleaner hose assembly.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }
    4. Connect the intake mass air flow meter connector.

    5. Attach the wire harness clamp.

  16. INSTALL NO. 1 AIR CLEANER INLET

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  17. INSTALL RADIATOR SUPPORT TO CROSS MEMBER BRACE SUB-ASSEMBLY RH

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  18. ADD ENGINE COOLANT

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  19. INSTALL LOWER RADIATOR AIR DEFLECTOR

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  20. INSTALL UPPER RADIATOR SUPPORT SEAL

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  21. INSTALL RADIATOR COVER PLATE

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  22. INSTALL V-BANK COVER SUB-ASSEMBLY

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  23. ADD AUTOMATIC TRANSMISSION FLUID

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  24. ADJUST AUTOMATIC TRANSMISSION FLUID

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  25. INSPECT FOR COOLANT LEAK

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  26. INSTALL STRUT BAR BRACKET SUPPORT SUB-ASSEMBLY

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  27. INSTALL FRONT SUSPENSION MEMBER BRACE

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  28. INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY

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  29. INSTALL TRANSMISSION UNDER COVER

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  30. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

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  31. AFTER FILLING AUTOMATIC TRANSMISSION

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  32. ATF THERMAL DEGRADATION ESTIMATE RESET

    Note

    Approximately 50% or more of the ATF has been replaced during a repair of the transmission or a similar operation.

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