CAUTION / NOTICE / HINT
Tech Tips
Use the same procedure for RHD and LHD vehicles.
The procedure listed below is for LHD vehicles.
PROCEDURE
INSTALL NO. 5 RADIATOR TO SUPPORT SEAL
Install a new No. 5 radiator support to seal to the radiator assembly.
INSTALL NO. 4 RADIATOR TO SUPPORT SEAL
Install a new No. 4 radiator support to seal to the radiator assembly.
INSTALL NO. 3 RADIATOR TO SUPPORT SEAL
Install a new No. 3 radiator support to seal to the radiator assembly.
INSTALL NO. 2 RADIATOR TO SUPPORT SEAL
Install a new No. 2 radiator support to seal to the radiator assembly.
INSTALL NO. 1 RADIATOR TO SUPPORT SEAL
Upper Side:
Install a new No. 1 radiator support to seal to the radiator assembly.
Lower Side:
Install a new No. 1 radiator support to seal to the radiator assembly.
INSTALL LOWER RADIATOR SUPPORT
Install the 2 lower radiator supports to the radiator assembly.
INSTALL SUB-RADIATOR SUPPORT CUSHION
Install the 2 sub-radiator support cushions to the radiator assembly.
INSTALL FAN WITH MOTOR ASSEMBLY
Attach the guide.
Install the fan with motor assembly to the radiator assembly with the 2 bolts.
Note
Do not damage the radiator assembly when installing the fan with motor assembly.
INSTALL NO. 2 RADIATOR HOSE
Install the No. 2 radiator hose with No. 3 radiator hose to the radiator assembly, and slide the clip to secure the hose.
Note
Install so that the No. 2 radiator hose paint mark and radiator assembly positioning stopper are securely overlapped. (Rotational Direction)
Tech Tips
The clip may be installed facing either up or down.
Attach the clamp.
*1 | No. 2 Radiator Hose | *2 | No. 3 Radiator Hose |
*a | View A | *b | 120° |
*c | 18° | *d | Paint Mark |
*e | Fan Shroud Side Rib | *f | Upper Side |
*g | LH Side | *h | Rotational Direction |
*i | OK | *j | NG |
*k | Variation Range | *l | Axis Direction |
*m | Stopper | *n | 2 to 5 mm (0.0787 to 0.197 in.) |
*o | 0 to 1 mm (0 to 0.0394 in.) | - | - |
INSTALL REAR RADIATOR SIDE AIR GUIDE PLATE RH
Attach the claw to install the rear radiator side air guide plate RH to the radiator assembly.
INSTALL DISCHARGE HOSE SUB-ASSEMBLY
Attach the clamp to install the discharge hose sub-assembly to the fan with motor assembly.
INSTALL NO. 1 RADIATOR HOSE
Install the No. 1 radiator hose to the radiator assembly, and slide the clip to secure the hose.
Note
Install so that the No. 1 radiator hose paint mark and radiator assembly positioning stopper are securely overlapped. (Rotational Direction)
Attach the clamp.
*a | View A | *b | 120° |
*c | 18° | *d | Paint Mark |
*e | Upper Side | *f | LH Side |
*g | Rotational Direction | *h | OK |
*i | NG | *j | Variation Range |
*k | Axis Direction | *l | Stopper |
*m | 2 to 5 mm (0.0787 to 0.197 in.) | *n | 0 to 1 mm (0 to 0.0394 in.) |
INSTALL REAR RADIATOR SIDE AIR GUIDE PLATE LH
Attach the claw and install the rear radiator side air guide plate LH to the radiator assembly.
INSTALL RADIATOR RESERVE TANK HOSE
Install the radiator reserve tank hose to the radiator assembly, and slide the clip to secure the hose.
Note
Install so that the radiator reserve tank hose paint mark and radiator assembly positioning stopper are securely overlapped. (Rotational Direction)
Make sure the radiator reserve tank hose is securely inserted to the stopper. (Axial Direction)
*a | View A | *b | 120° |
*c | Paint Mark | *d | Upper Side |
*e | LH Side | *f | Rotational Direction |
*g | OK | *h | NG |
*i | Variation Range | *j | Axis Direction |
*k | Stopper | *l | 2 to 7 mm (0.0787 to 0.276 in.) |
INSTALL RADIATOR ASSEMBLY
Install the radiator assembly together with the fan with motor assembly to the vehicle.
Note
Perform the following procedure with 2 or more people to prevent damage to the radiator assembly.
Do not damage the radiator assembly, fan with motor assembly, cooler pipe or cooling hoses when installing them.
Install in this Direction | - | - |
INSTALL COOLER CONDENSER ASSEMBLY
Insert the cooler condenser assembly into the vehicle and attach the guide.
Note
When inserting the cooler condenser assembly, do not damage the cooler condenser assembly and radiator assembly.
Attach the claw to install the cooler condenser assembly.
Install in this Direction | - | - |
CONNECT DISCHARGE HOSE SUB-ASSEMBLY
Compressor with Pulley Assembly Side:
Cooler Condenser Assembly Side:
CONNECT LIQUID TUBE SUB-ASSEMBLY A
INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY
Install the upper radiator support sub-assembly with the 5 bolts.
INSTALL HOOD LOCK CONTROL CABLE COVER LH (for LHD)
Attach the clamp to connect the hood lock control cable cover LH.
Install the screw.
INSTALL HOOD LOCK CONTROL CABLE COVER RH
Attach the clamp to connect the hood lock control cable cover RH.
Install the screw.
CONNECT ENGINE ROOM MAIN WIRE
Attach the clamps to connect the engine room main wire.
Connect the connector.
CONNECT NO. 3 RADIATOR HOSE
Connect the No. 3 radiator hose to the water inlet with thermostat sub-assembly, and slide the clip to secure the hose.
Note
Install so that the No. 3 radiator hose paint mark and water inlet with thermostat sub-assembly positioning stopper are securely overlapped. (Rotational Direction)
Attach the clamps.
*1 | No. 3 Radiator Hose | - | - |
*a | View A | *b | 120° |
*c | 29° | *d | Paint Mark |
*e | Upper Side | *f | Rear Side |
*g | Rotational Direction | *h | OK |
*i | NG | *j | Variation Range |
*k | Axis Direction | *l | Stopper |
*m | 2 to 6 mm (0.0787 to 0.236 in.) | *n | 0 to 1 mm (0 to 0.0394 in.) |
CONNECT NO. 1 RADIATOR HOSE
Connect the No. 1 radiator hose to the water outlet sub-assembly, and slide the clip to secure the hose.
Note
Install so that the No. 1 radiator hose paint mark and water outlet sub-assembly positioning stopper are securely overlapped. (Rotational Direction)
*a | View A | *b | 120° |
*c | 48° | *d | Paint Mark |
*e | Upper Side | *f | Rear Side |
*g | Rotational Direction | *h | OK |
*i | NG | *j | Variation Range |
*k | Axis Direction | *l | Stopper |
*m | 2 to 6 mm (0.0787 to 0.236 in.) | *n | 0 to 1 mm (0 to 0.0394 in.) |
CONNECT NO. 1 OIL COOLER INLET HOSE
*1 | Radiator Pipe |
Connect the No. 1 oil cooler inlet hose to the radiator pipe, and slide the clip to secure the hose.
CONNECT NO. 3 TRANSMISSION OIL COOLER HOSE (w/ In-tank Oil Cooler)
Connect the No. 3 transmission oil cooler hose to the radiator assembly, and slide the clip to secure the hose.
CONNECT NO. 1 OIL COOLER OUTLET HOSE (w/ In-tank Oil Cooler)
Connect the No. 1 oil cooler outlet hose to the radiator assembly, and slide the clip to secure the hose.
INSTALL RADIATOR RESERVE TANK ASSEMBLY
Install the radiator reserve tank assembly to the fan with motor assembly with the 2 bolts.
Connect the connector and attach the clamps.
*1 | Radiator Pipe |
Connect the reserve tank outlet hose, and slide the clip to secure the hose to the radiator pipe.
Connect the radiator reserve tank hose, and slide the clip to secure the hose to the reserve tank assembly.
Note
Install so that the radiator reserve tank hose paint mark and reserve tank assembly positioning stopper are securely overlapped. (Rotational Direction)
Make sure the radiator reserve tank hose is securely inserted to the stopper. (Axial Direction)
*a | View A | *b | 120° |
*c | 45° | *d | Paint Mark |
*e | Upper Side | *f | Rear Side |
*g | Rotational Direction | *h | OK |
*i | NG | *j | Variation Range |
*k | Axis Direction | *l | Stopper |
*m | 2 to 7 mm (0.0787 to 0.276 in.) | - | - |
INSTALL HIGH PITCHED HORN ASSEMBLY
INSTALL LOW PITCHED HORN ASSEMBLY
INSTALL HOOD LOCK ASSEMBLY
INSTALL HOOD LOCK RELEASE LEVER PROTECTOR
INSTALL LOWER ARM BRACKET BRACE SUB-ASSEMBLY LH
INSTALL LOWER ARM BRACKET BRACE SUB-ASSEMBLY RH
INSTALL AIR CLEANER ASSEMBLY WITH AIR CLEANER HOSE
INSTALL NO. 1 AIR CLEANER INLET
INSTALL RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY LH
INSTALL RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY RH
INSTALL FRONT BUMPER
for Sport Package:
except Sport Package:
ADD ENGINE COOLANT
CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT
for HFC-134a (R134a):
for HFO-1234yf (R1234yf):
INSPECT FOR COOLANT LEAK
INSTALL LOWER RADIATOR AIR DEFLECTOR
INSTALL UPPER RADIATOR SUPPORT SEAL
INSTALL RADIATOR COVER PLATE
INSTALL V-BANK COVER SUB-ASSEMBLY
INSTALL OIL PAN PROTECTOR
INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY
INSPECT FOR COOLING FAN MOTOR