OIL PUMP REMOVAL


  1. DISCHARGE FUEL SYSTEM PRESSURE

    Click here

  2. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  4. DRAIN ENGINE OIL


    1. Remove the oil filler cap.

    2. Remove the oil pan drain plug and gasket, and then drain the engine oil into a container.

      Note

      Collect the oil in a disposable oil container.

    3. Clean the oil pan drain plug and install it with a new gasket.

      Torque:
      38 N*m  { 382 kgf*cm, 28 ft.*lbf }

  5. DRAIN ENGINE COOLANT

    CAUTION:

    Do not remove the radiator reservoir cap sub-assembly while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

    Tech Tips

    Collect the engine coolant in a container and dispose of it according to the local regulations.


    1. Loosen the radiator drain cock plug and drain the engine coolant.

      B007TU6E01
      Text in Illustration
      *1 Radiator Reservoir Cap Sub-assembly *2 Radiator Reservoir Assembly
      *3 Radiator Drain Cock Plug *4 Cylinder Block Water Drain Cock Plug
      *5 2-Way - -

    2. Remove the radiator reservoir cap sub-assembly.

    3. Loosen the cylinder block water drain cock plug and drain the engine coolant from the engine.

  6. REMOVE AUTOMATIC TRANSMISSION

    Click here

  7. DISCONNECT OIL COOLER HOSE


    1. Slide the 2 clamps and disconnect the inlet oil cooler hose and outlet oil cooler hose from the oil cooler tube.

  8. DISCONNECT NO. 2 RADIATOR HOSE


    1. Slide the clamp and disconnect the No. 2 radiator hose from the No. 1 radiator pipe.

  9. DISCONNECT NO. 4 RADIATOR HOSE


    1. Slide the clamp and disconnect the No. 4 radiator hose from the engine.

  10. REMOVE AIR PRESSURE SENSOR


    1. B007TE3

      Disconnect the air pressure sensor connector.

    2. Disconnect the vacuum hose.

    3. Detach the wire harness clamp.

    4. Remove the 2 bolts and air pressure sensor together with the bracket.

    5. B007U9Y

      Remove the bolt and air pressure sensor.

  11. DISCONNECT FUEL VAPOR FEED HOSE ASSEMBLY


    1. B007RW8

      Slide the clamp and disconnect the fuel vapor feed hose from the purge VSV.

  12. DISCONNECT UNION TO CONNECTOR TUBE HOSE


    1. Slide the clamp and disconnect the union to connector tube hose from the intake manifold.

  13. DISCONNECT VANE PUMP ASSEMBLY


    1. B007PITE01

      Disconnect the oil pressure switch connector.

    2. Remove the 2 bolts and disconnect the vane pump assembly from the engine.

    3. Support the vane pump assembly securely.

  14. DISCONNECT ENGINE WIRE


    1. Disconnect the wire harness support of the ECM.

    2. Disconnect the connectors of the ECM.

    3. Disconnect the clamps of the engine wire and ground cable.

    4. Disconnect the starter connector Click here.

    5. Disconnect the generator connector Click here.

    6. B007SNOE05
      Text in Illustration
      *1 Nut

      Remove the nut and disconnect the 4 connectors from the engine room junction block.

  15. REMOVE INTAKE MANIFOLD

    Click here

  16. REMOVE FAN PULLEY


    1. Remove the 4 nuts, fan pulley and fan spacer.

  17. REMOVE NO. 1 WATER BY-PASS PIPE


    1. Remove the bolt, 2 nuts, No. 1 water by-pass pipe and gasket.

  18. REMOVE GENERATOR ASSEMBLY


    1. B007Q9J

      Disconnect the generator connector.

    2. Remove the terminal cap.

    3. Remove the nut and disconnect the wire harness from terminal B.

    4. Remove the bolt and disconnect the wire harness clamp.

    5. B007USG

      Remove the 3 bolts and generator assembly.

  19. REMOVE CRANKSHAFT POSITION SENSOR

    Click here

  20. REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY


    1. B007QC2

      Remove the bolt, collar and No. 1 idler pulley sub-assembly.

  21. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    1. B007VMM

      Remove the 2 bolts and V-ribbed belt tensioner assembly.

  22. REMOVE IGNITION COIL ASSEMBLY


    1. Remove the 4 bolts and 4 ignition coil assemblies.

  23. REMOVE CAMSHAFT POSITION SENSOR


    1. B007P02

      for Intake Side:


      1. Disconnect the camshaft position sensor connector.

      2. Remove the bolt and camshaft position sensor.

    2. for Exhaust Side:


      1. Disconnect the camshaft position sensor connector.

      2. B007OUX

        Remove the bolt and camshaft position sensor.

  24. REMOVE CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (for Exhaust Side)


    1. for Intake Side:


      1. Disconnect the camshaft timing oil control valve connector.

      2. B007U66

        Remove the bolt and camshaft timing oil control valve assembly from the cylinder head sub-assembly.

      3. Remove the O-ring from the camshaft timing oil control valve assembly.

    2. for Exhaust Side:


      1. Disconnect the camshaft timing oil control valve connector.

      2. B007P7M

        Remove the bolt and camshaft timing oil control valve assembly from the cylinder head cover sub-assembly.

      3. Remove the O-ring from the camshaft timing oil control valve assembly.

  25. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY


    1. Slide the clip and disconnect the PCV hose from the PCV valve sub-assembly.

    2. B007OMW

      Remove the 21 bolts, 2 nuts, 2 plate washers, 2 seal washers and cylinder head cover sub-assembly.

    3. Remove the gasket from the cylinder head cover sub-assembly.

    4. Remove the No. 1 camshaft bearing cap oil hole gasket from the cylinder head cover spacer.

  26. REMOVE CRANKSHAFT PULLEY


    1. B007WBHE04
      Text in Illustration
      *a Loosen
      *b Hold

      Using SST, hold the crankshaft pulley and loosen the crankshaft pulley set bolt.

      SST
      09213-54015   ( 91651-60855 )
      09330-00021

    2. Screw the crankshaft pulley set bolt into the crankshaft by 2 or 3 threads.

    3. B007QE4E05
      Text in Illustration
      *a Loosen
      *b Hold

      Using the crankshaft pulley set bolt and SST, remove the crankshaft pulley.

      SST
      09213-54015   ( 91651-60855 )
      09330-00021
      09950-50013   ( 09951-05010, 09952-05010, 09953-05010, 09954-05021 )

      Tech Tips

      Apply lubricant to the threads and end of SST.

  27. REMOVE NO. 2 OIL PAN SUB-ASSEMBLY


    1. Remove the oil pan drain plug and gasket.

    2. B007REE

      Remove the 18 bolts and 2 nuts.

    3. Insert the blade of an oil pan seal cutter between the oil pan sub-assembly and No. 2 oil pan sub-assembly. Cut through the applied sealer and remove the No. 2 oil pan sub-assembly.

      Note

      Be careful not to damage the contact surfaces of the oil pan sub-assembly and No. 2 oil pan sub-assembly.

  28. REMOVE OIL PAN SUB-ASSEMBLY


    1. B007QVP

      Remove the 16 bolts and 2 nuts.

    2. B007WD1E03
      Text in Illustration
      *a Protective Tape

      Using a screwdriver wrapped in protective tape, remove the oil pan sub-assembly by prying between the oil pan sub-assembly and cylinder block sub-assembly as shown in the illustration.

      Note

      Be careful not to damage the contact surfaces of the cylinder block sub-assembly and oil pan sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    3. Remove the gasket.

  29. REMOVE WATER INLET


    1. B007UPK

      Remove the 2 nuts and bolt and disconnect the water inlet.

    2. Remove the gasket.

  30. REMOVE THERMOSTAT


    1. B007U4KJ01

      Remove the thermostat and gasket.

  31. REMOVE TIMING CHAIN OR BELT COVER SUB-ASSEMBLY


    1. B007PO9

      Remove the 16 bolts and nut shown in the illustration.

    2. B007OHYE01
      Text in Illustration
      *a Protective Tape

      Using a screwdriver wrapped in protective tape, remove the timing chain or belt cover sub-assembly by prying the points in the illustration.

      Note

      Do not damage the surrounding parts.

      Tech Tips

      Tape the screwdriver tip before use.

    3. B007TK5

      Remove the 3 O-rings from the timing chain or belt cover sub-assembly.

  32. REMOVE TIMING CHAIN CASE OIL SEAL


    1. B007QYBE01
      Text in Illustration
      *a Protective Tape

      Using a screwdriver wrapped in protective tape, pry out the timing chain case oil seal from the timing chain or belt cover sub-assembly.

      Note

      Be careful not to damage the timing chain or belt cover sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

  33. REMOVE OIL PUMP RELIEF VALVE


    1. B007OY0

      Using a 27 mm socket wrench, remove the oil pump relief valve plug and gasket.

    2. Remove the oil pump relief valve spring and oil pump relief valve from the timing chain or belt cover sub-assembly.