FRONT BRAKE FLEXIBLE HOSE(for AWD) INSTALLATION

CAUTION / NOTICE / HINT

Note


  • Because the left and right front flexible hoses are not interchangeable, verify the part number when installing the front flexible hoses.

  • When reusing the front flexible hoses, use the identification marks created during removal to install each front flexible hose to its original position.

Tech Tips


  • Use the same procedure for the RH and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. INSTALL FRONT FLEXIBLE HOSE

    Note

    When installing the front flexible hose, minimize twisting of the hose.


    1. B006GQWC02
      *a Identification Mark
      *b Torque Wrench Fulcrum Length
      *c Union Nut Wrench

      Install a new clip to the front flexible hose.

      Note


      • Install the clip as far as it will go.

      • When installing the front flexible hose, face the identification mark to the outside of the vehicle.

    2. Using a union nut wrench, connect the brake tube to the front flexible hose while holding the front flexible hose with a wrench.

      Torque:
      Specified tightening torque
      15.2 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note


      • Do not kink or damage the brake tube.

      • Do not allow any foreign matter such as dirt or dust to enter the brake tube from the connecting parts.

      Tech Tips


      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Click here

      • When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)): 13.4 N*m (137 kgf*cm, 10 ft.*lbf)

    3. B006FF1

      Install the flexible hose to the front flexible hose bracket LH and No. 2 front flexible hose bracket LH with the 2 bolts.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
    4. B006BGJ

      Connect the front flexible hose to the disc brake cylinder assembly LH with a new union bolt and a new gasket.

      Torque:
      39.2 N*m  { 400 kgf*cm, 29 ft.*lbf }

      Note

      Install the front flexible hose lock securely into the lock hole in the front disc brake cylinder assembly LH.

  2. CONNECT BRAKE BOOSTER PUMP CONNECTOR (w/o Vacuum Brake Booster)

    Click here

  3. BLEED BRAKE LINE (w/ Vacuum Brake Booster)

    Click here

  4. BLEED BRAKE LINE (w/o Vacuum Brake Booster)

    Click here

  5. INSTALL FRONT WHEEL

    Click here