WINDSHIELD GLASS INSTALLATION

CAUTION / NOTICE / HINT

Note


  • When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Lexus genuine part. If a non-Lexus genuine part is used, the forward recognition camera may not be able to be installed due to a missing bracket. Also, the dynamic radar cruise control system, forward recognition camera system, LKA/LDA system, road sign assist system, pre-collision system, automatic high beam system or adaptive high beam system may not operate properly due to a difference in the transmissivity or black ceramic border.

  • Make sure to use Toyota Genuine Windshield Glass Adhesive (High Modulus Type) or equivalent.

PROCEDURE


  1. CLEAN WINDSHIELD GLASS


    1. When reusing the windshield glass:


      1. B006A8B

        Using a gasket scraper, remove any remaining stopper, moulding, adhesive dam, seal, retainer, double-sided tape and adhesive residue from the windshield glass.

        Note

        Be careful not to damage the windshield glass.

      2. Clean the outer circumference of the windshield glass with a non-residue solvent.

        Note


        • Do not touch the windshield glass surface after cleaning it.

        • Even if using a new windshield glass, clean the windshield glass with a non-residue solvent.

  2. INSTALL NO. 1 WINDSHIELD GLASS STOPPER (for 2 Peace Type)


    1. B006CIQC01
      B006DHE Install in this Direction

      Install 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.

      Tech Tips

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

  3. INSTALL NO. 2 WINDSHIELD GLASS STOPPER


    1. B006CA1C01
      *a Back Side
      *b Ceramic Notch
      B006GBM Glass Primer Application Area

      Using a brush or sponge, coat the installation area of 2 No. 2 windshield glass stoppers with glass primer.

      Note

      Do not apply too much primer.

      Standard Dimension
      Area Dimension
      a 82 mm (3.23 in.)
      b 20.0 mm (0.787 in.)

    2. Remove the peeling paper from a new No. 2 windshield glass stopper.

      Tech Tips

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    3. B006EUOC01
      *a Back Side
      *b Stopper Center line
      *c Ceramic Notch
      *d Windshield Glass Edge Side

      Install the 2 No. 2 windshield stoppers to the windshield glass as shown in the illustration.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Make sure to install the No. 2 windshield glass stopper in the correct orientation.

      Tech Tips

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

      Standard Dimension
      Area Dimension
      a 14.0 mm (0.551 in.)

  4. INSTALL WINDSHIELD OUTSIDE MOULDING


    1. B006BN9C01
      *a Back Side
      B006AHR Windshield Glass R End
      B006GBM Glass Primer

      Apply the glass primer to the windshield outside moulding installation surface of the windshield glass.

      Note

      Do not apply too much primer.

      Standard Dimension
      Area Dimension
      a 6.5 mm (0.256 in.)

    2. Remove the peeling paper from a new windshield outside moulding.

      Tech Tips

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    3. B006E3RC01
      *a Back Side
      B006AHR Windshield Glass R End

      Install the windshield outside moulding to the windshield glass as shown in the illustration.

      Note

      Allow the primer to dry for 3 minutes or more.

      Standard Dimension
      Area Dimension
      a 6.0 mm (0.236 in.)
      b -2.0 to 2.0 mm (-0.0787to 0.0787 in.)

  5. INSTALL WINDSHIELD GLASS SEAL


    1. Apply the glass primer to the window glass seal installation surface of the windshield glass.

      Note

      Do not apply too much primer.

      B006FK3C01
      *a Back Side *b Ceramic Notch
      B006GBM Glass Primer - -

    2. Remove the peeling paper from a new window glass seal.

      Note

      Allow the primer to dry for 3 minutes or more.

      Tech Tips

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    3. Install the window glass seal to the windshield glass as shown in the illustration.

      B006FK3C01
      *a Back Side *b Ceramic Notch
      B006GBM Window Glass Seal - -

  6. INSTALL WINDOW GLASS ADHESIVE DAM


    1. for Lower side of the windshield glass:


      1. B006CMAC01
        *a Cut off

        Cut the window glass adhesive dam.

        Standard Dimension
        Area Dimension
        a 1564 mm (5.13 ft.)

      2. Apply the glass primer to the window glass adhesive dam installation surface of the windshield glass.

        Note

        Do not apply too much primer.

        B006BZQC01
        *a Back Side *b Ceramic Notch
        B006GBM Glass Primer - -

      3. Remove the peeling paper from a new window glass adhesive dam.

        Note

        Allow the primer to dry for 3 minutes or more.

        Tech Tips

        After removing the peeling paper, keep the exposed adhesive free from foreign matter.

      4. Install the window glass adhesive dam to the windshield glass as shown in the illustration.

        B006BZQC01
        *a Back Side *b Ceramic Notch
        B006GBM Window Glass Adhesive Dam - -

    2. for Both sides of the windshield glass:


      1. B006CMAC01
        *a Cut off

        Cut the window glass adhesive dam.

        Standard Dimension
        Area Dimension
        a 680 mm (2.23 ft.)

      2. Apply the glass primer to the window glass adhesive dam installation surface of the windshield glass.

        B006EYJC01
        *a Back Side *b Ceramic Notch
        B006GBM Glass Primer - -
        Standard Dimension
        Area Dimension
        a 5.0 mm (0.197 in.)
        b 8.0 mm (0.315 in.)

      3. Remove the peeling paper from a new window glass adhesive dam.

        Note

        Allow the primer to dry for 3 minutes or more.

        Tech Tips

        After removing the peeling paper, keep the exposed adhesive free from foreign matter.

      4. Install the window glass adhesive dam to the windshield glass as shown in the illustration.

        B006CE1C01
        *a Back Side *b Ceramic Notch
        B006GBM Window Glass Adhesive Dam - -
        Standard Dimension
        Area Dimension
        a 13.0 mm (0.512 in.)

  7. INSTALL FRONT WINDOW INNER CENTER MOULDING

    Tech Tips

    Perform the following procedures if replacing the front window inner center moulding.


    1. Using a heat light, heat the windshield glass and a new front window inner center moulding.

      Standard
      Item Temperature
      Windshield Glass 20 to 30°C (68 to 86°F)
      Front Window Inner Center Moulding 20 to 30°C (68 to 86°F)
    2. B006EXYC01
      *a Back Side
      *b Ceramic Notch
      B006AHR R End
      B006GBM Glass Primer

      Apply the glass primer to the front window inner center moulding installation surface of the windshield glass.

      Standard Dimension
      Area Dimension
      a 16.0 mm (0.630 in.)

      Note

      Do not apply too much primer.

    3. Remove the peeling paper from a new front window inner center moulding.

      Tech Tips

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    4. Install the front window inner center moulding to the windshield glass as shown in the illustration.

      Note


      • Allow the primer to dry for 3 minutes or more.


      • Do not remove the protective liner off the front window inner center moulding until the windshield glass is installed to the body.

      B0069OYC01
      *a Back Side *b Ceramic Notch
      *c Liner for the Protection - -
      B006GBM Front Window Inner Center Moulding - -

    5. Clean the sponge installation surface on the front window inner center moulding.

    6. Remove the double-sided tape from the sponge and replace it with new double-sided tape.

    7. Remove the peeling paper of the double-sided tape trying not to touch the adhesional surface.

    8. B006DF8C01
      *a Back Side
      *b Align with the edge of the windshield glass.
      *c Align the corner of the sponge with the edge of the front window inner center moulding.

      Align the 2 sponges with the position shown in the illustration and then install them.

  8. INSTALL WINDSHIELD GLASS RETAINER


    1. B006FU4C01
      *a Back Side
      *b Glass Primer

      Apply the glass primer to the windshield glass retainer installation surface of the windshield glass.

      Note

      Do not apply too much primer.

    2. Remove the peeling paper from a new windshield glass retainer.

      Tech Tips

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    3. B006B4BC01
      *a Back Side
      *b Ceramic Notch

      Install the 2 windshield glass retainers to the windshield glass as shown in the illustration.

      Note

      Allow the primer to dry for 3 minutes or more.

  9. INSTALL WINDSHIELD GLASS


    1. Clean and shape the contact surface of the vehicle body.


      1. B006E27C03
        *a Vehicle Body
        B006GBM Adhesive

        Using a knife, cut away excess adhesive on the contact surface of the vehicle body as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 1.0 mm (0.0394 in.) to 3.0 mm (0.118 in.)

        Note

        Be careful not to damage the vehicle body.

        Tech Tips

        Leave approximately 1.0 mm (0.039 in.) of adhesive on the vehicle body.

      2. Clean the contact surface of the vehicle body with a piece of cloth saturated with non-residue solvent.

        Tech Tips

        Even if all of the adhesive has been removed, clean the vehicle body.

    2. Position the windshield glass.


      1. w/ Windshield Deicer:


        1. When replacing the front window inner center moulding:

          Secure the windshield deicer harness to the front window inner center moulding with cellophane tape.

        2. B006AAG

          When reusing the front window inner center moulding:

          Check that the windshield deicer harness is installed to the harness clamp.

      2. Using suction cups, place the windshield glass in the correct position.

      3. Check that the entire contact surface of the glass rim is perfectly even.

        Note

        w/ Windshield Deicer:

        Make sure that the wire harness of the windshield deicer is not caught between the body and windshield glass.

      4. B006C2FC01
        *a Matchmarks

        When using a new windshield glass:

        Place matchmarks on the windshield glass and vehicle body at the locations indicated in the illustration.

        Note

        Check that the No. 2 windshield glass stopper are attached to the No. 1 windshield glass stopper correctly.

        Tech Tips

        When reusing a windshield glass, check the position of the matchmarks and make adjustments.

      5. Using suction cups, remove the windshield glass.

      6. Using a brush or sponge, coat the body primer to the exposed part of the vehicle body.

        Note


        • Do not apply too much primer.

        • Do not apply primer to the adhesive.

        • When applying the primer, take care of the seams of the panel and spot welds.

      7. Using a brush or sponge, coat the glass primer as shown in the illustration.

        Note

        Do not apply too much primer.

        B006ALCC01
        *a Back Side - -
        B006GBM Glass Primer - -
        Standard Dimension
        Area Dimension
        a 13.0 mm (0.512 in.)
        b 20.0 mm (0.787 in.)
      8. B006AC1C84
        *a Sealer Gun
        *b Nozzle
        B006GBM Adhesive

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Area Dimension
        a More than 12.0 mm (0.472 in.)
        b More than 8.0 mm (0.315 in.)

      9. Load the sealer gun with the cartridge.

      10. Apply adhesive to the glass as shown in the illustration.

        Adhesive
        Toyota Genuine Windshield Glass Adhesive (High modulus type) or equivalent

        Note

        Allow the primer to dry for 3 minutes or more.

        B006GU6C01
        *a Back Side - -
        B006GBM Adhesive - -
        Standard Dimension
        Area Dimension
        a 6.0 mm (0.236 in.)
        b 4.0 mm (0.157 in.)
        c 5.0 mm (0.197 in.)
        d 13.0 mm (0.512 in.)
    3. B006C2FC01
      *a Matchmarks

      Install the windshield glass to the vehicle body.


      1. Using suction cups, position the windshield glass so that the matchmarks are aligned.

        Note


        • Check that the No. 1 windshield stopper and the No. 2 windshield stopper are attached to the vehicle body correctly.

        • Check that the vehicle body and glass have a small gap between them.

      2. Press it in gently along the rim.

        Tech Tips

        Press the glass with force of 98 N (10 kgf, 22.0 lbf) or more.

      3. Using a gasket scraper, remove any excess or protruding adhesive.

        Note

        Apply adhesive up to the edge of the windshield glass.

      4. Hold the windshield glass using protective tape until the applied adhesive becomes hard.

        Note

        Do not drive the vehicle for the time described in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

    4. w/ Windshield deicer:

      Connect the windshield deicer connector.

    5. B006DY0C01
      B006GBM Liner for the Protection

      When replacing the front window inner center moulding:

      Remove the 2 protective liners of the front window inner center moulding.

      Note

      Do not damage or deform the front window inner center moulding.

  10. CHECK FOR LEAK AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

    3. Remove the protective tape and matchmark.

  11. INSTALL ROOF HEADLINING ASSEMBLY

    Click here

  12. INSTALL INNER REAR VIEW MIRROR ASSEMBLY

    Click here

  13. INSTALL FORWARD RECOGNITION WITH HEATER HOOD SUB-ASSEMBLY

    Click here

  14. INSTALL FORWARD RECOGNITION CAMERA

    Click here

  15. INSTALL FORWARD RECOGNITION LATCH

    Click here

  16. INSTALL NO. 1 FORWARD RECOGNITION COVER

    Click here

  17. INSTALL NO. 2 FORWARD RECOGNITION COVER

    Click here

  18. INSTALL FRONT ROOF TOP GARNISH

    Click here

  19. INSTALL LOWER WINDSHIELD MOULDING OUTSIDE LH

    Click here

  20. INSTALL LOWER WINDSHIELD MOULDING OUTSIDE RH

    Tech Tips

    Use the same procedure described for the LH side.

  21. INSTALL RAIN SENSOR

    Click here

  22. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

    Click here

  23. INSTALL CENTER COWL TOP VENTILATOR LOUVER

    Click here

  24. INSTALL CENTER NO. 2 COWL TOP VENTILATOR LOUVER

    Click here

  25. INSTALL COWL TOP VENTILATOR LOUVER REINFORCEMENT

    Click here

  26. INSTALL HOOD TO COWL TOP SEAL

    Click here

  27. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH

    for LHD: Click here

    for RHD: Click here

  28. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH

    for LHD: Click here

    for RHD: Click here

  29. INSTALL FRONT WIPER ARM HEAD CAP

    Click here

  30. INSTALL FRONT FENDER REINFORCEMENT SUB-ASSEMBLY TOP LH

    Click here

  31. INSTALL UPPER RADIATOR SUPPORT SEAL

    Click here

  32. ADJUST FORWARD RECOGNITION CAMERA

    Click here