PURGE VALVE REMOVAL

CAUTION / NOTICE / HINT

Note

This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

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PROCEDURE


  1. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

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  2. REMOVE AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1)

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  3. REMOVE NO. 2 TURBO PRESSURE SENSOR (for Bank 1)

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  4. REMOVE NO. 2 TURBO PRESSURE SENSOR (for Bank 2)

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  5. REMOVE V-BANK COVER SUB-ASSEMBLY

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  6. DISCONNECT NO. 1 FUEL VAPOR FEED HOSE


    1. B006DPH

      Slide the clip and disconnect the No. 1 fuel vapor feed hose from the fuel vapor feed pipe.

  7. REMOVE FUEL VAPOR FEED PIPE


    1. B006DEU

      Remove the 2 bolts.

    2. Remove the fuel vapor feed hose from the No. 1 vacuum switching valve assembly.

  8. DISCONNECT ENGINE WIRE


    1. B006C9L

      for LHD:


      1. Disconnect the 4 connectors.

      2. Remove the bolt and detach the 3 clamps and disconnect the engine wire.

    2. B006EZ7

      for RHD:


      1. Disconnect the 4 connectors.

      2. Remove the bolt and detach the 4 clamps and disconnect the engine wire.

  9. REMOVE WIRE HARNESS CLAMP BRACKET (for LHD)


    1. B006ARE

      Detach the 2 clamps and disconnect the No. 2 engine wire.

    2. Remove the 2 bolts and wire harness clamp bracket.

  10. REMOVE FUEL PIPE PROTECTOR BRACKET


    1. B006FEF

      Remove the 4 bolts and fuel pipe protector bracket.

  11. REMOVE NO. 2 TURBO INSULATOR

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  12. REMOVE NO. 1 VACUUM SWITCHING VALVE ASSEMBLY


    1. B006GWAC02
      *1 Purge VSV

      Disconnect the purge VSV connector.

    2. Slide the clip and disconnect the No. 7 fuel vapor feed hose from the fuel vapor feed pipe sub-assembly.

    3. Slide the clip and disconnect the No. 6 fuel vapor feed hose from the fuel vapor feed pipe sub-assembly.

    4. Remove the 3 bolts and No. 1 vacuum switching valve assembly from the cylinder head sub-assembly RH.

  13. REMOVE PURGE VSV


    1. B006A47

      Remove the No. 1 fuel vapor feed hose.

    2. Remove the screw and purge VSV.

  14. REMOVE VACUUM SWITCHING VALVE BRACKET SUB-ASSEMBLY


    1. B006DEN

      Detach the 2 clamps and remove the 2 No. 1 check valves from the vacuum switching valve bracket sub-assembly.

  15. REMOVE NO. 2 FUEL VAPOR FEED PIPE


    1. Remove the No. 2 fuel vapor feed pipe from the 2 fuel vapor feed hoses.

  16. REMOVE NO. 2 FUEL VAPOR FEED HOSE


    1. Remove the 2 No. 2 fuel vapor feed hoses from the 2 No. 1 check valves.

  17. REMOVE NO. 1 CHECK VALVE


    1. Fuel Vapor Feed Hose Assembly Side:


      1. Slide the clip and disconnect the No. 1 check valve from the No. 5 fuel vapor feed hose.

    2. No. 2 Fuel Vapor Feed Hose Assembly Side:


      1. Slide the clip and disconnect the No. 1 check valve from the No. 4 fuel vapor feed hose.

  18. REMOVE NO. 1 FUEL VAPOR FEED CONNECTOR


    1. Fuel Vapor Feed Hose Assembly Side:


      1. Slide the clip and disconnect the No. 4 fuel vapor feed hose from the No. 1 fuel vapor feed connector.

      2. Slide the clip and disconnect the No. 6 fuel vapor feed hose from the No. 1 fuel vapor feed connector.

    2. No. 2 Fuel Vapor Feed Hose Assembly Side:


      1. Slide the clip and disconnect the No. 5 fuel vapor feed hose from the No. 1 fuel vapor feed connector.

      2. Slide the clip and disconnect the No. 7 fuel vapor feed hose from the No. 1 fuel vapor feed connector.