ROOF HEADLINING (for Double Cab) REMOVAL

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.


  1. PRECAUTION (w/ Airbag System)

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL (w/ Airbag System)

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE REAR SEAT ASSEMBLY

    Click here

  4. REMOVE FRONT DOOR SCUFF PLATE LH

    A01E0AJE01
    Text in Illustration
    *1 Protective Tape

    1. Put protective tape around the front door scuff plate.

    2. Using a moulding remover, detach the 7 claws and 3 clips, and remove the front door scuff plate.

  5. REMOVE FRONT DOOR SCUFF PLATE RH

    Tech Tips

    Use the same procedure described for the LH side.

  6. REMOVE FRONT DOOR OPENING TRIM LH

    A01DX3Y

    1. Remove the front door opening trim.

  7. REMOVE FRONT DOOR OPENING TRIM RH

    Tech Tips

    Use the same procedure described for the LH side.

  8. REMOVE FRONT NO. 1 ASSIST GRIP PLUG LH (w/ Assist Grip)

    A01DZ9AE01
    Text in Illustration
    *1 Protective Tape

    Tech Tips

    Use the same procedure for both front No. 1 assist grip plugs.


    1. Using a screwdriver, detach the 2 claws and remove the front No. 1 assist grip plug.

      Tech Tips

      Tape the screwdriver tip before use.

  9. REMOVE FRONT NO. 1 ASSIST GRIP PLUG RH (w/ Assist Grip)

    Tech Tips

    Use the same procedure described for the LH side.

  10. REMOVE FRONT ASSIST GRIP SUB-ASSEMBLY (w/ Assist Grip)

    A01DZR2

    Tech Tips

    Use the same procedure for both front assist grips.


    1. Remove the 2 screws and front assist grip.

  11. REMOVE FRONT PILLAR GARNISH LH

    A01DX03

    1. Detach the 2 clips and 2 guides and remove the front pillar garnish.

    2. A01E2LAE01
      Text in Illustration
      *1 Protective Cover
      *2 Adhesive Tape

      w/ Curtain Shield Airbag:

      Protect the curtain shield airbag assembly.


      1. Thoroughly cover the airbag with a cloth or nylon sheet and fix the ends of the cover with adhesive tape, as shown in the illustration.

        Note

        Cover the curtain shield airbag with a protective cover as soon as the front pillar garnish is removed.

  12. REMOVE FRONT PILLAR GARNISH RH

    Tech Tips

    Use the same procedure described for the LH side.

  13. REMOVE REAR DOOR SCUFF PLATE LH

    A01E27SE01
    Text in Illustration
    *1 Protective Tape

    1. Put protective tape around the rear door scuff plate.

    2. Using a moulding remover, detach the 7 claws and 2 clips, and remove the rear door scuff plate.

  14. REMOVE REAR DOOR SCUFF PLATE RH

    Tech Tips

    Use the same procedure described for the LH side.

  15. REMOVE REAR DOOR OPENING TRIM LH

    A01DXJA

    1. Remove the rear door opening trim.

  16. REMOVE REAR DOOR OPENING TRIM RH

    Tech Tips

    Use the same procedure described for the LH side.

  17. REMOVE LOWER CENTER PILLAR GARNISH LH

    A01E19G

    1. Remove the bolt and disconnect the front seat outer belt floor anchor.

    2. A01DXIG

      Detach the 2 claws, 2 guides and 2 clips and remove the lower center pillar garnish.

  18. REMOVE LOWER CENTER PILLAR GARNISH RH

    Tech Tips

    Use the same procedure described for the LH side.

  19. REMOVE CENTER PILLAR GARNISH LH

    A01DVLHE01

    1. Using a screwdriver, detach the 4 claws and remove the front seat belt shoulder anchor cover.

      Tech Tips

      Tape the screwdriver tip before use.

      Text in Illustration
      *1 Protective Tape

    2. Remove the bolt and disconnect the front seat belt shoulder anchor.

    3. A01E2QQ

      Detach the clip.

    4. Pull the center pillar garnish in the direction indicated by the arrow in the illustration to detach the guide and remove the center pillar garnish.

  20. REMOVE CENTER PILLAR GARNISH RH

    Tech Tips

    Use the same procedure described for the LH side.

  21. REMOVE UPPER BACK PANEL GARNISH

    A01DZH7

    1. Detach the 4 claws and 5 clips and remove the upper back panel garnish.

  22. REMOVE LOWER QUARTER TRIM PANEL LH

    A01E2HT

    1. Detach the claw and 3 clips and remove the lower quarter trim panel.

  23. REMOVE LOWER QUARTER TRIM PANEL RH

    Tech Tips

    Use the same procedure described for the LH side.

  24. REMOVE QUARTER INSIDE TRIM BOARD LH

    A01E1B8E01

    1. Using a screwdriver, detach the 2 claws and open the rear seat belt shoulder anchor cover.

      Tech Tips

      Tape the screwdriver tip before use.

      Text in Illustration
      *1 Protective Tape

    2. Remove the bolt and disconnect the rear seat belt shoulder anchor.

    3. A01DX5V

      Detach the 4 clips and remove the quarter inside trim board.

  25. REMOVE QUARTER INSIDE TRIM BOARD RH

    Tech Tips

    Use the same procedure described for the LH side.

  26. REMOVE MAP LIGHT ASSEMBLY


    1. A01DYH5

      Remove the 2 screws.

    2. Detach the claw and 2 guides and remove the map light assembly.

    3. Disconnect the connector.

  27. REMOVE NO. 1 ROOM LIGHT ASSEMBLY


    1. A01E0U3

      Using a screwdriver, detach the 4 claws and remove the lens.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A01DYEV

      Remove the 2 screws and room light.

    3. Disconnect the lamp connector.

  28. REMOVE VISOR ASSEMBLY LH

    A01E19C

    1. Detach the guide.

    2. Remove the 2 screws and visor.

  29. REMOVE VISOR ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  30. REMOVE VISOR HOLDER LH

    A01DWXZ

    1. Remove the screw.

    2. Detach the 2 claws and remove the visor holder.

  31. REMOVE VISOR HOLDER RH

    Tech Tips

    Use the same procedures described for the LH side.

  32. REMOVE ASSIST GRIP (w/ Assist Grip)

    A01DVA8E01

    Tech Tips

    Use the same procedure for all assist grips.


    1. Using a screwdriver, detach the 4 claws and open the 2 covers.

      Tech Tips

      Tape the screwdriver tip before use.

      Text in Illustration
      *1 Protective Tape
    2. A01DWZY

      Remove the 2 screws and assist grip.

  33. REMOVE UPPER INSTRUMENT PANEL SUB-ASSEMBLY

    Click here

  34. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY

    A01DYUR

    1. Detach the 2 claws, 3 clips and 3 guides and remove the lower instrument panel finish panel.

  35. REMOVE NO. 2 HEATER TO REGISTER DUCT


    1. A01DW49

      Remove the 3 clips and No. 2 heater to register duct.

  36. REMOVE NO. 1 HEATER TO REGISTER DUCT

    A01DYWA

    1. Remove the clip.

    2. Detach the 3 claws and remove the No. 1 heater to register duct.

  37. REMOVE NO. 3 HEATER TO REGISTER DUCT

    A01DVH8

    1. Remove the clip.

    2. Detach the 4 claws and remove the No. 3 heater to register duct.

  38. REMOVE DEFROSTER NOZZLE ASSEMBLY (w/ Defroster)


    1. A01DY52

      Using a screwdriver, detach the 4 clips and remove the defroster nozzle assembly.

  39. REMOVE BACK WINDOW GLASS

    Click here

  40. REMOVE ROOF HEADLINING ASSEMBLY

    A01E2I4

    1. Detach the 5 clamps from the front pillar.

    2. for LHD:


      1. A01DXXF

        Disconnect the connectors and detach the 4 clamps.

      2. A01E151E01
        Text in Illustration
        *A w/o Assist Grip

        Using a clip remover, remove the clips.

      3. Remove the roof headlining as shown in the illustration.

        Note

        Be careful not to damage the roof headlining when removing it.

    3. for RHD:


      1. Disconnect the connectors and detach the 5 clamps.

        A01E1HC
      2. A01DVU1E01
        Text in Illustration
        *A w/o Assist Grip

        Using a clip remover, remove the clips.

      3. Remove the roof headlining as shown in the illustration.

        Note

        Be careful not to damage the roof headlining when removing it.

  41. REMOVE FRONT SIDE RAIL SPACER LH

    A01E24A

    1. Detach the 2 claws and remove the front side rail spacer.

  42. REMOVE FRONT SIDE RAIL SPACER RH

    Tech Tips

    Use the same procedures described for the LH side.

  43. REMOVE SIDE RAIL SPACER (for LHD)

    A01DXFL

    1. Detach the 2 claws and remove the side rail spacer.

  44. REMOVE SIDE RAIL SPACER (for RHD)

    Tech Tips

    Use the same procedure described for the LHD.

  45. REMOVE REAR NO. 2 SIDE RAIL SPACER LH

    A01DXZC

    Tech Tips

    Use the same procedure for both rear No. 2 side rail spacers.


    1. Detach the 2 claws and remove the rear No. 2 side rail spacer.

  46. REMOVE REAR NO. 2 SIDE RAIL SPACER RH

    Tech Tips

    Use the same procedures described for the LH side.

  47. REMOVE REAR NO. 3 SIDE RAIL SPACER LH

    A01DYQU

    1. Detach the 3 claws and remove the rear No. 3 side rail spacer.

  48. REMOVE REAR NO. 3 SIDE RAIL SPACER RH

    Tech Tips

    Use the same procedures described for the LH side.