ENGINE UNIT INSTALLATION

CAUTION / NOTICE / HINT

PROCEDURE

1. TEMPORARILY INSTALL FUEL PUMP ASSEMBLY (for Bank 2)

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2. TEMPORARILY INSTALL NO. 2 FUEL PIPE SUB-ASSEMBLY

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3. TIGHTEN FUEL PUMP ASSEMBLY (for Bank 2)

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4. TIGHTEN NO. 2 FUEL PIPE SUB-ASSEMBLY

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5. TEMPORARILY INSTALL FUEL PUMP ASSEMBLY (for Bank 1)

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6. TEMPORARILY INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY

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7. TIGHTEN FUEL PUMP ASSEMBLY (for Bank 1)

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8. TIGHTEN NO. 1 FUEL PIPE SUB-ASSEMBLY

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9. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

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10. INSTALL IDLER PULLEY SUB-ASSEMBLY

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11. INSTALL WATER PUMP PULLEY

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12. INSTALL NO. 2 TURBO INSULATOR STAY

    
    

    1. Install the No. 2 turbo insulator stay with the bolt.

       Torque:

       21 N*m  { 214 kgf*cm, 15 ft.*lbf }

13. INSTALL IGNITION COIL ASSEMBLY

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14. INSTALL FUEL PIPE PROTECTOR BRACKET

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15. INSTALL NO. 1 WATER BY-PASS PIPE

    
    

    1. Install the No. 1 water by-pass pipe with the 3 bolts.

       Torque:

       21 N*m  { 214 kgf*cm, 15 ft.*lbf }

16. INSTALL WATER OUTLET PIPE WATER BY-PASS JOINT

    
    

    1. 

       Install the water outlet pipe water by-pass joint with the 3 bolts in the order shown in the illustration.

       Torque:

       21 N*m  { 214 kgf*cm, 15 ft.*lbf }

17. INSTALL NO. 2 WATER OUTLET PIPE

    
    

    1. Install 2 new gaskets to the No. 2 water outlet pipe.

    2. Temporarily install the No. 2 water outlet pipe with the 4 bolts.

    3. 

       Tighten the 4 bolts in the order shown in the illustration.

       Torque:

       21 N*m  { 214 kgf*cm, 15 ft.*lbf }

18. INSTALL NO. 1 WATER OUTLET PIPE

    
    

    1. Install 2 new gaskets to the No. 1 water outlet pipe.

    2. Temporarily install the No. 1 water outlet pipe with the 4 bolts.

    3. 

       Tighten the 4 bolts in the order shown in the illustration.

       Torque:

       21 N*m  { 214 kgf*cm, 15 ft.*lbf }

19. INSTALL NO. 11 ENGINE WIRE

    
    

    1. 

       for Bank 1:

       
       

       1. Remove the No. 11 engine wire to the No. 1 water outlet pipe with the bolt.

          Torque:

          10 N*m  { 102 kgf*cm, 7 ft.*lbf }

       2. Connect the cam timing control motor with EDU assembly RH connector.

    2. for Bank 2:

       
       

       1. Connect the cam timing control motor with EDU assembly LH connector.

20. INSTALL NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY

    
    

    1. Install the No. 2 water by-pass pipe sub-assembly with the 2 bolts.

       Torque:

       10 N*m  { 102 kgf*cm, 7 ft.*lbf }

21. INSTALL WATER CONTROL VALVE

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22. INSTALL WATER HOSE (w/o Stop And Start System)

    
    

    1. Connect the water hose to the water inlet assembly, and slide the 2 clips to secure the hose.

       Note

       Install the clip so that it faces the upper of the vehicle from the water hose.

23. INSTALL INTAKE PIPE STAY

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24. INSTALL NO. 1 TURBO PRESSURE SENSOR

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25. INSTALL INTAKE MANIFOLD

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26. INSTALL FUEL HOSE PROTECTOR

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27. INSTALL NO. 2 TURBO PRESSURE SENSOR (for Bank 2)

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28. INSTALL NO. 2 TURBO PRESSURE SENSOR (for Bank 1)

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29. INSTALL FUEL TUBE SUB-ASSEMBLY

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30. INSTALL FUEL TUBE SUB-ASSEMBLY

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31. INSTALL NO. 1 TURBO INSULATOR STAY

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32. INSTALL NO. 5 ENGINE COVER

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33. INSTALL NO. 4 ENGINE COVER

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34. INSTALL NO. 5 TURBO INSULATOR

    
    

    1. Install the No. 5 turbo insulator with the bolt.

       Torque:

       21 N*m  { 214 kgf*cm, 15 ft.*lbf }

35. INSTALL NO. 2 TURBOCHARGER SUB-ASSEMBLY

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36. INSTALL NO. 1 TURBOCHARGER SUB-ASSEMBLY

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37. INSTALL NO. 1 AIR HOSE

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38. CONNECT VACUUM HOSE

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39. CONNECT NO. 2 PCV TUBE

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40. CONNECT NO. 1 PCV TUBE

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41. INSTALL NO. 1 TURBO INSULATOR

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42. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE

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43. INSTALL NO. 1 VACUUM SWITCHING VALVE ASSEMBLY

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44. INSTALL INTAKE AIR SURGE TANK ASSEMBLY WITH INTERCOOLER

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45. INSTALL NO. 2 INTERCOOLER SUPPORT BRACKET

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46. INSTALL INTERCOOLER SUPPORT BRACKET

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47. INSTALL NO. 2 SURGE TANK STAY

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48. INSTALL NO. 1 SURGE TANK STAY

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49. INSTALL E.F.I. VACUUM SENSOR ASSEMBLY

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50. INSTALL NO. 8 FUEL VAPOR FEED HOSE

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51. INSTALL NO. 9 FUEL VAPOR FEED HOSE

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52. INSTALL NO. 10 ENGINE WIRE

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53. INSTALL NO. 9 ENGINE WIRE

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54. INSTALL V-BANK COVER BRACKET

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55. INSTALL FUEL VAPOR FEED PIPE

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56. INSTALL SURGE TANK COVER

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57. INSTALL NO. 2 WATER BY-PASS HOSE

    
    

    1. Install the No. 2 water by-pass hose to the water control valve, and slide the clip to secure the hose.

58. INSTALL NO. 1 WATER BY-PASS TUBE

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59. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY (for Bank 2)

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60. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY (for Bank 1)

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61. CONNECT NO. 2 AIR TUBE ASSEMBLY

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62. CONNECT NO. 1 AIR TUBE ASSEMBLY

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