BACK DOOR ADJUSTMENT

CAUTION / NOTICE / HINT

B005OE7C01
*a Centering Bolt
*b Standard Bolt

Tech Tips


  • Centering bolts are used to install the door hinges to the vehicle body and door. The door cannot be adjusted with the centering bolts installed. Substitute the centering bolts with standard bolts (with washers) when making adjustments.

  • The specified torque for standard bolts is shown in the standard bolt chart.

    Click here

PROCEDURE


  1. INSPECT BACK DOOR (w/o Rear No. 2 Seat)


    1. Check that the clearance measurements of areas a through g are within each standard range.

      B005OX5N02
      Standard Clearance
      Area Measurement Area Measurement
      a 5.95 to 9.95 mm (0.234 to 0.392 in.) b -1.15 to 2.85 mm (-0.0453 to 0.112 in.)
      c 5.95 to 9.95 mm (0.234 to 0.392 in.) d -1.15 to 2.85 mm (-0.0453 to 0.112 in.)
      e 3.15 to 7.15 mm (0.124 to 0.281 in.) f 3.85 to 6.85 mm (0.152 to 0.270 in.)
      g 4.55 to 8.55 mm (0.179 to 0.337 in.) - -
  2. INSPECT BACK DOOR (w/ Rear No. 2 Seat)


    1. Check that the clearance measurements of areas a through g are within each standard range.

      B005NNIN02
      Standard Clearance
      Area Measurement Area Measurement
      a 5.95 to 9.95 mm (0.234 to 0.392 in.) b -1.15 to 2.85 mm (-0.0453 to 0.112 in.)
      c 5.95 to 9.95 mm (0.234 to 0.392 in.) d -1.15 to 2.85 mm (-0.0453 to 0.112 in.)
      e 2.35 to 6.35 mm (0.0925 to 0.250 in.) f 3.85 to 6.85 mm (0.152 to 0.270 in.)
      g 3.55 to 7.55 mm (0.140 to 0.297 in.) - -
  3. REMOVE TONNEAU COVER ASSEMBLY (w/o Rear No. 2 Seat)

    Click here

  4. REMOVE DECK BOARD ASSEMBLY (w/o Rear No. 2 Seat)

    Click here

  5. REMOVE REAR NO. 3 FLOOR BOARD (w/o Rear No. 2 Seat)

    Click here

  6. REMOVE SPARE WHEEL COVER (w/o Rear No. 2 Seat)

    for Compact Spare Tire:

    Click here

  7. REMOVE REAR DECK FLOOR BOX (w/o Rear No. 2 Seat)

    w/ Spare Tire:

    Click here

  8. REMOVE REAR FLOOR CARPET (w/o Rear No. 2 Seat)

    w/o Spare Tire:

    Click here

  9. REMOVE REAR NO. 4 FLOOR BOARD (w/o Rear No. 2 Seat)

    except Full Size Spare Tire:

    Click here

  10. REMOVE REAR NO. 4 FLOOR BOARD (w/o Rear No. 2 Seat)

    for Full Size Spare Tire:

    Click here

  11. REMOVE DECK SIDE TRIM BOX RH (w/o Rear No. 2 Seat)

    except Full Size Spare Tire:

    Click here

  12. REMOVE DECK SIDE TRIM BOX RH (w/o Rear No. 2 Seat)

    for Full Size Spare Tire:

    Click here

  13. REMOVE REAR FLOOR FINISH PLATE (w/o Rear No. 2 Seat)

    Click here

  14. REMOVE TONNEAU COVER ASSEMBLY (w/ Rear No. 2 Seat)

    Click here

  15. REMOVE DECK BOARD ASSEMBLY (w/ Rear No. 2 Seat)

    Click here

  16. REMOVE REAR NO. 4 FLOOR BOARD (w/ Rear No. 2 Seat)

    Click here

  17. REMOVE DECK SIDE TRIM BOX LH (w/ Rear No. 2 Seat)

    Click here

  18. REMOVE NO. 1 DECK BOARD (w/ Rear No. 2 Seat)

    Click here

  19. DISCONNECT REAR NO. 2 SEAT ASSEMBLY (w/ Rear No. 2 Seat)

    Click here

  20. REMOVE REAR DECK FLOOR BOX (w/ Rear No. 2 Seat)

    Click here

  21. REMOVE FRONT DECK FLOOR BOX (w/ Rear No. 2 Seat)

    Click here

  22. REMOVE REAR FLOOR FINISH PLATE (w/ Rear No. 2 Seat)

    Click here

  23. ADJUST BACK DOOR


    1. B005OUK

      Before adjusting the upper end of the back door up and down or left and right, loosen the 4 hinge bolts on the vehicle body.

    2. Tighten the 4 hinge bolts on the vehicle body after adjustment.

      Torque:
      19.5 N*m  { 199 kgf*cm, 14 ft.*lbf }
    3. B005MLO

      Using a T40 "TORX" socket wrench, slightly loosen the 2 striker mounting screws.

    4. Using a brass bar and a hammer, hit the striker to adjust its position.

    5. Using a T40 "TORX" socket wrench, tighten the 2 striker mounting screws after adjustment.

      Torque:
      23 N*m  { 235 kgf*cm, 17 ft.*lbf }
  24. INSTALL REAR FLOOR FINISH PLATE (w/o Rear No. 2 Seat)

    Click here

  25. INSTALL DECK SIDE TRIM BOX RH (w/o Rear No. 2 Seat)

    except Full Size Spare Tire:

    Click here

  26. INSTALL DECK SIDE TRIM BOX RH (w/o Rear No. 2 Seat)

    for Full Size Spare Tire:

    Click here

  27. INSTALL REAR NO. 4 FLOOR BOARD (w/o Rear No. 2 Seat)

    except Full Size Spare Tire:

    Click here

  28. INSTALL REAR NO. 4 FLOOR BOARD (w/o Rear No. 2 Seat)

    for Full Size Spare Tire:

    Click here

  29. INSTALL REAR DECK FLOOR BOX (w/o Rear No. 2 Seat)

    w/ Spare Tire:

    Click here

  30. INSTALL SPARE WHEEL COVER (w/o Rear No. 2 Seat)

    for Compact Spare Tire:

    Click here

  31. INSTALL REAR FLOOR CARPET (w/o Rear No. 2 Seat)

    w/o Spare Tire

    Click here

  32. INSTALL REAR NO. 3 FLOOR BOARD (w/o Rear No. 2 Seat)

    Click here

  33. INSTALL DECK BOARD ASSEMBLY (w/o Rear No. 2 Seat)

    Click here

  34. INSTALL TONNEAU COVER ASSEMBLY (w/o Rear No. 2 Seat)

    Click here

  35. INSTALL REAR FLOOR FINISH PLATE (w/ Rear No. 2 Seat)

    Click here

  36. INSTALL FRONT DECK FLOOR BOX (w/ Rear No. 2 Seat)

    Click here

  37. INSTALL REAR DECK FLOOR BOX (w/ Rear No. 2 Seat)

    Click here

  38. CONNECT REAR NO. 2 SEAT ASSEMBLY (w/ Rear No. 2 Seat)

    Click here

  39. INSTALL NO. 1 DECK BOARD (w/ Rear No. 2 Seat)

    Click here

  40. INSTALL DECK SIDE TRIM BOX LH (w/ Rear No. 2 Seat)

    Click here

  41. INSTALL REAR NO. 4 FLOOR BOARD (w/ Rear No. 2 Seat)

    Click here

  42. INSTALL DECK BOARD ASSEMBLY (w/ Rear No. 2 Seat)

    Click here

  43. INSTALL TONNEAU COVER ASSEMBLY (w/ Rear No. 2 Seat)

    Click here