INTAKE MANIFOLD REMOVAL

CAUTION / NOTICE / HINT

CAUTION:


  • B006EVP

    Orange wire harnesses and connectors indicate high-voltage circuits. To prevent electric shock, always follow the procedure described in the repair manual.

  • B006DLF

    To prevent electric shock, wear insulated gloves when working on wire harnesses and components of the high voltage system.

Note

This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

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PROCEDURE


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

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  2. DISCHARGE FUEL SYSTEM PRESSURE

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  3. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

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  4. REMOVE INTAKE AIR SURGE TANK ASSEMBLY WITH INTERCOOLER

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  5. DISCONNECT FUEL TUBE SUB-ASSEMBLY

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  6. REMOVE FUEL TUBE SUB-ASSEMBLY

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  7. REMOVE FUEL TUBE SUB-ASSEMBLY

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  8. REMOVE FUEL HOSE PROTECTOR

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  9. REMOVE INTAKE MANIFOLD

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  10. REMOVE NO. 1 FUEL DELIVERY PIPE SUB-ASSEMBLY RH

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  11. REMOVE NO. 1 FUEL DELIVERY PIPE SUB-ASSEMBLY LH

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  12. REMOVE NO. 2 MANIFOLD STAY


    1. B006CWO

      Remove the 4 bolts and No. 2 manifold stay from the lower intake manifold sub-assembly.

  13. REMOVE FUEL VAPOR FEED PIPE SUB-ASSEMBLY


    1. B006C08

      Remove the 2 bolts and fuel vapor feed pipe sub-assembly from the lower intake manifold sub-assembly.

  14. REMOVE LOWER INTAKE MANIFOLD SUB-ASSEMBLY


    1. for Bank 1:


      1. B006CNH

        Remove the 4 bolts and lower intake manifold sub-assembly.

      2. B006ADP

        Remove the No. 1 intake manifold to head gasket.

    2. for Bank 2:


      1. B006BL6

        Remove the 4 bolts and lower intake manifold sub-assembly.

      2. B006EBC

        Remove the No. 1 intake manifold to head gasket.