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WATER PUMP INSTALLATION

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PROCEDURE


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    INSTALL ENGINE WATER PUMP ASSEMBLY


    1. B004YEYC01
      B004SZX Bolt A
      B004UK4 Bolt B
      B004XCB Bolt C
      B004SCA Bolt D

      Install a new water pump gasket and engine water pump assembly with the 15 bolts.

      for bolt A
      43 N*m 438 kgf*cm 32 ft.*lbf
      for bolt B
      21 N*m 214 kgf*cm 15 ft.*lbf
      for bolt C and D
      11 N*m 112 kgf*cm 8 ft.*lbf
      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
      Standard Length
      Item Length
      Bolt A 60 mm (2.36 in.)
      Bolt B 55 mm (2.17 in.)
      Bolt C, D 22 mm (0.866 in.)
      Note:
      • Make sure that there is no oil on the threads of the bolts A and B.

      • Be sure to replace the 2 bolts D with new ones or reuse them after applying adhesive.

      • Do not start the engine for at least 1 hour after installation.

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    INSTALL WATER PUMP PULLEY


    1. Temporarily install the water pump pulley with the 4 bolts.

    2. B004SFIN01

      Using SST, hold the water pump pulley.

      09960-10010 09962-01000 09963-00700
    3. Fully tighten the 4 bolts.

      21 N*m 214 kgf*cm 15 ft.*lbf
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    INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

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    CONNECT WATER HOSE

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    CONNECT WATER BY-PASS HOSE (for RHD)

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    CONNECT NO. 1 RADIATOR HOSE

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    INSTALL V-RIBBED BELT

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    CONNECT OIL COOLER OUTLET HOSE


    1. Install the oil cooler outlet hose bracket to the timing chain cover assembly with the bolt.

      9.0 N*m 92 kgf*cm 80 in.*lbf
    2. B004YN5C02
      *a Hose Clamp
      *b Wire Harness Clamp

      Connect the wire harness clamp and attach the hose clamp to the oil cooler outlet hose bracket.

    3. B004WFOC03
      *a View A
      *b Paint Mark (Yellow)
      *c 120°
      *d Rib
      *e 2 to 7 mm (0.0787 to 0.276 in.)
      *f Upper Side
      *g Front Side

      Connect the oil cooler outlet hose to the water outlet sub-assembly, and slide the clip to secure the hose.

      Note:
      • Align the paint marks on the oil cooler outlet hose to the paint mark on the motor cooling cooler and rib of the water outlet sub-assembly.

      • Do not deform the motor cooling cooler.

      • Water or coolant can be used to assist with inserting the hose, however when using liquid other than water, dilute it to 50% concentration or less before use.

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    CONNECT WATER PIPE SUB-ASSEMBLY


    1. Connect the water pipe sub-assembly to the water hose, water hose sub-assembly and slide the 2 clips to the secure the hose.

    2. Attach the clamp to the water hose.

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    CONNECT NO. 3 RADIATOR HOSE

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    INSTALL NO. 1 AIR CLEANER INLET

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    INSTALL RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY LH

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    INSTALL RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY RH

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    ADD ENGINE COOLANT

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    INSPECT FOR COOLANT LEAK

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    INSTALL LOWER RADIATOR AIR DEFLECTOR

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    INSTALL UPPER RADIATOR SUPPORT SEAL

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    INSTALL RADIATOR COVER PLATE

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    INSTALL V-BANK COVER SUB-ASSEMBLY

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    INSTALL STRUT BAR BRACKET SUPPORT SUB-ASSEMBLY (for AWD)

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    INSTALL FRONT SUSPENSION MEMBER BRACE (for AWD)

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    INSTALL OIL PAN PROTECTOR (for 2WD)

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    INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY