PROCEDURE
INSTALL ENGINE WATER PUMP ASSEMBLY
Bolt A | |
Bolt B | |
Bolt C | |
Bolt D |
Install a new water pump gasket and engine water pump assembly with the 15 bolts.
for bolt A | ||
43 N*m | 438 kgf*cm | 32 ft.*lbf |
for bolt B | ||
21 N*m | 214 kgf*cm | 15 ft.*lbf |
for bolt C and D | ||
11 N*m | 112 kgf*cm | 8 ft.*lbf |
Adhesive |
---|
Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent |
Standard Length | ||||||||
---|---|---|---|---|---|---|---|---|
|
Make sure that there is no oil on the threads of the bolts A and B.
Be sure to replace the 2 bolts D with new ones or reuse them after applying adhesive.
Do not start the engine for at least 1 hour after installation.
INSTALL WATER PUMP PULLEY
Temporarily install the water pump pulley with the 4 bolts.
Using SST, hold the water pump pulley.
09960-10010 | 09962-01000 | 09963-00700 |
Fully tighten the 4 bolts.
21 N*m | 214 kgf*cm | 15 ft.*lbf |
INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY
CONNECT WATER HOSE
CONNECT WATER BY-PASS HOSE (for RHD)
CONNECT NO. 1 RADIATOR HOSE
INSTALL V-RIBBED BELT
CONNECT OIL COOLER OUTLET HOSE
Install the oil cooler outlet hose bracket to the timing chain cover assembly with the bolt.
9.0 N*m | 92 kgf*cm | 80 in.*lbf |
*a | Hose Clamp |
*b | Wire Harness Clamp |
Connect the wire harness clamp and attach the hose clamp to the oil cooler outlet hose bracket.
*a | View A |
*b | Paint Mark (Yellow) |
*c | 120° |
*d | Rib |
*e | 2 to 7 mm (0.0787 to 0.276 in.) |
*f | Upper Side |
*g | Front Side |
Connect the oil cooler outlet hose to the water outlet sub-assembly, and slide the clip to secure the hose.
Align the paint marks on the oil cooler outlet hose to the paint mark on the motor cooling cooler and rib of the water outlet sub-assembly.
Do not deform the motor cooling cooler.
Water or coolant can be used to assist with inserting the hose, however when using liquid other than water, dilute it to 50% concentration or less before use.
CONNECT WATER PIPE SUB-ASSEMBLY
Connect the water pipe sub-assembly to the water hose, water hose sub-assembly and slide the 2 clips to the secure the hose.
Attach the clamp to the water hose.
CONNECT NO. 3 RADIATOR HOSE
INSTALL NO. 1 AIR CLEANER INLET
INSTALL RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY LH
INSTALL RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY RH
ADD ENGINE COOLANT
INSPECT FOR COOLANT LEAK
INSTALL LOWER RADIATOR AIR DEFLECTOR
INSTALL UPPER RADIATOR SUPPORT SEAL
INSTALL RADIATOR COVER PLATE
INSTALL V-BANK COVER SUB-ASSEMBLY
INSTALL STRUT BAR BRACKET SUPPORT SUB-ASSEMBLY (for AWD)
INSTALL FRONT SUSPENSION MEMBER BRACE (for AWD)
INSTALL OIL PAN PROTECTOR (for 2WD)
INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY
for 2WD:
for AWD: