INSTRUMENT PANEL SAFETY PAD REMOVAL

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

PROCEDURE


  1. TABLE OF BOLT, SCREW AND NUT

    Tech Tips

    All bolts, screws, nuts and clips relevant to installing and removing the instrument panel are shown along with their alphabet code in the table below.

    B0019MJE03
  2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (w/ Cool Box)

    Click here

  3. DISABLE AUTOAWAY/RETURN FUNCTION


    1. Disable the autoaway/return function by changing the customize parameter Click here.

      CAUTION:

      Record the current customize parameter setting (whether the autoaway/return function is enabled or disabled) in order to restore the current setting after finishing the operation.

      Tech Tips

      Performing the above operation causes the autoaway/return function to be disabled when the engine switch is turned off.

    2. Turn the engine switch on (IG). Operate the tilt and telescopic switch to fully extend and lower the steering column assembly.

    3. Turn the engine switch off.

  4. REMOVE UPPER RADIATOR SUPPORT SEAL

    Click here

  5. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  6. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  7. REMOVE FRONT SEAT ASSEMBLY LH

    Click here

  8. REMOVE FRONT SEAT ASSEMBLY RH

    Click here

  9. REMOVE HEADLIGHT DIMMER SWITCH ASSEMBLY

    Click here

  10. REMOVE REAR CONSOLE BOX SUB-ASSEMBLY (w/o Cool Box)

    Click here

  11. REMOVE COOLING BOX ASSEMBLY (w/ Cool Box)

    Click here

  12. REMOVE INNER NO. 1 INSTRUMENT PANEL BRACKET COVER LH

    B0019JOE01

    1. Remove the clip <A>.

      Text in Illustration
      *a Clip <A>
    2. B001AMQ

      Detach the clip and remove the inner No. 1 instrument panel bracket cover LH.

  13. REMOVE INSTRUMENT SIDE PANEL LH

    B001AVRE01

    1. Put protective tape around the instrument side panel LH.

      Text in Illustration
      *a Protective Tape
    2. B0019QM

      Using a moulding remover A, detach the 6 claws and remove the instrument side panel LH.

  14. REMOVE NO. 1 SWITCH HOLE BASE

    B0019L1E01

    1. Put protective tape around the No. 1 switch hole base.

      Text in Illustration
      *a Protective Tape
    2. B0018E6

      Detach the 5 claws.

    3. Disconnect the connectors and remove the No. 1 switch hole base.

  15. REMOVE NO. 2 INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY

    B0018JLE01

    1. Put protective tape around the No. 2 instrument cluster finish panel sub-assembly.

      Text in Illustration
      *a Protective Tape
    2. B00183X

      Detach the 11 claws.

    3. Disconnect the connectors and remove the No. 2 instrument cluster finish panel sub-assembly.

  16. REMOVE COMBINATION METER ASSEMBLY

    B00188U

    1. Remove the 4 screws.

    2. Disconnect the connectors and remove the combination meter assembly.

  17. REMOVE NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY

    B0018Y2E01

    1. Put protective tape around the No. 1 instrument panel register assembly.

      Text in Illustration
      *a Protective Tape
    2. B001A9I

      Detach the 6 claws.

    3. Disconnect the connector and remove the No. 1 instrument panel register assembly.

  18. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

    B001ABQE01
    Text in Illustration
    *a Screw <B>

    1. Remove the 2 screws <B>.

    2. Detach the 3 claws.

    3. Disconnect the connector and remove the No. 1 instrument panel under cover sub-assembly.

  19. REMOVE FRONT DOOR SCUFF PLATE LH

    Click here

  20. REMOVE COWL SIDE TRIM BOARD LH

    B0019KBE01
    Text in Illustration
    *a Cap Nut

    1. Remove the cap nut.

    2. Detach the 2 clips and remove the cowl side trim board LH.

  21. REMOVE LOWER NO. 1 INSTRUMENT PANEL FINISH PANEL

    B001AO7E01

    1. Put protective tape around the hole cover.

      Text in Illustration
      *a Protective Tape
    2. B00182NE01
      Text in Illustration
      *a Protective Tape

      Using a screwdriver, detach the 2 claws and open the hole cover.

      Tech Tips

      Tape the screwdriver tip before use.

    3. B0018OEE01
      Text in Illustration
      *a Protective Tape

      Put protective tape around the lower No. 1 instrument panel finish panel.

    4. B0019UKE01
      Text in Illustration
      *a Bolt <C>

      Remove the 2 bolts <C>.

    5. B0019FK

      Detach the 15 claws.

    6. B001AYY

      Detach the 2 claws and remove the sensor.

    7. B0018R2

      Detach the 2 claws and disconnect the 2 control cables.

    8. Disconnect the connectors and remove the lower No. 1 instrument panel finish panel.

  22. REMOVE INSTRUMENT PANEL BOX ASSEMBLY

    B0018I8E01

    1. Put protective tape around the instrument panel box assembly.

      Text in Illustration
      *a Protective Tape
    2. B001B1S

      Using a clip remover, detach the 5 claws.

    3. Disconnect the connectors and remove the instrument panel box assembly.

  23. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

    Click here

  24. REMOVE INNER NO. 1 INSTRUMENT PANEL BRACKET COVER RH

    B0019W5E01

    1. Remove the clip <A>.

      Text in Illustration
      *a Clip <A>
    2. B001A4X

      Detach the clip and remove the inner No. 1 instrument panel bracket cover RH.

  25. REMOVE INSTRUMENT SIDE PANEL RH

    B001B4YE01

    1. Put protective tape around the instrument side panel RH.

      Text in Illustration
      *a Protective Tape
    2. B001AST

      Using a moulding remover A, detach the 6 claws and remove the instrument side panel RH.

  26. REMOVE INSTRUMENT PANEL MOULDING SUB-ASSEMBLY

    B0018ECE01

    1. Put protective tape around the instrument panel moulding sub-assembly.

      Text in Illustration
      *a Protective Tape
    2. B0018PR

      Detach the 20 claws.

    3. Disconnect the connectors and remove the instrument panel moulding sub-assembly.

  27. REMOVE NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

    B0019O1

    1. Detach the 4 claws.

    2. Disconnect the connector and remove the No. 2 instrument panel under cover sub-assembly.

  28. REMOVE FRONT DOOR SCUFF PLATE RH

    Click here

  29. REMOVE COWL SIDE TRIM BOARD RH

    B001AZRE01
    Text in Illustration
    *a Cap Nut

    1. Remove the cap nut.

    2. Detach the 2 clips and remove the cowl side trim board RH.

  30. REMOVE LOWER NO. 2 INSTRUMENT PANEL AIRBAG ASSEMBLY

    Click here

  31. REMOVE INSTRUMENT PANEL BOX DOOR KNOB

    Tech Tips

    Use the same procedure for both instrument panel box door knobs.


    1. B00184NE01
      Text in Illustration
      *a Protective Tape

      Put protective tape around the instrument panel box door knob.

    2. B0018N4

      Using a moulding remover B, detach the 2 claws and remove the instrument panel box door knob.

  32. REMOVE LOWER NO. 2 INSTRUMENT PANEL FINISH PANEL

    B0019W6E01

    1. Put protective tape around the lower No. 2 instrument panel finish panel.

      Text in Illustration
      *a Protective Tape
    2. B0018L4E01
      Text in Illustration
      *a Screw <D>

      Remove the 4 screws <D>.

    3. B0019RF

      Detach the 4 claws.

    4. Disconnect the connector and remove the lower No. 2 instrument panel finish panel.

  33. REMOVE CENTER NO. 1 INSTRUMENT CLUSTER FINISH PANEL

    B0018ZJE01

    1. Put protective tape around the center No. 1 instrument cluster finish panel.

      Text in Illustration
      *a Protective Tape
    2. B0019CJ

      Detach the 2 clips and claw and remove the center No. 1 instrument cluster finish panel.

  34. REMOVE NO. 1 SPEAKER OPENING COVER ASSEMBLY

    B0019QYE01

    1. Put protective tape around the No. 1 speaker opening cover assembly.

      Text in Illustration
      *a Protective Tape
    2. B0018TQ

      Using a moulding remover A, detach the 5 clips and 3 claws.

    3. Disconnect the connectors and remove the No. 1 speaker opening cover assembly.

  35. REMOVE ACCESSORY METER ASSEMBLY

    Click here

  36. REMOVE MULTI-MEDIA MODULE RECEIVER ASSEMBLY

    Click here

  37. REMOVE CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY

    B0018OV

    1. Using a clip remover, detach the 6 claws.

    2. Disconnect the connectors and remove the center instrument cluster finish panel sub-assembly.

  38. REMOVE ASSIST GRIP SUB-ASSEMBLY

    Tech Tips

    Use the same procedure for both assist grip sub-assemblies.


    1. B0018F0E01
      Text in Illustration
      *a Protective Tape

      Put protective tape around the assist grip plug.

    2. B0018G0E01
      Text in Illustration
      *a Protective Tape

      Using a screwdriver, detach the 2 claws and remove the assist grip plug.

      Tech Tips


      • Tape the screwdriver tip before use.

      • Use the same procedure for all assist grip plugs.

    3. B001ALV

      Remove the 2 bolts.

    4. Detach the 2 claws and remove the assist grip sub-assembly.

  39. REMOVE FRONT PILLAR GARNISH LH

    B001B22E01

    1. Put protective tape around the front pillar garnish LH.

      Text in Illustration
      *a Protective Tape
    2. B0019A6

      Detach the clip and 3 guides.

    3. Disconnect the connector and remove the front pillar garnish LH.

    4. Protect the curtain shield airbag.


      1. B0018ADE03
        Text in Illustration
        *a Protective Cover
        *b Adhesive Tape

        Thoroughly cover the airbag with a cloth or nylon sheet and fix the ends of the cover with adhesive tape, as shown in the illustration.

        Note

        Cover the curtain shield airbag with a protective cover as soon as the front pillar garnish is removed.

  40. REMOVE FRONT PILLAR GARNISH RH

    Tech Tips

    Use the same procedures described for the LH side.

  41. REMOVE NO. 1 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY

    B00196HE01

    1. Put protective tape around the No. 1 instrument panel speaker panel sub-assembly.

      Text in Illustration
      *a Protective Tape
    2. B001AMZ

      Detach the 2 clips and 2 guides and remove the No. 1 instrument panel speaker panel sub-assembly.

  42. REMOVE NO. 2 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY

    B0018PZE01

    1. Put protective tape around the No. 2 instrument panel speaker panel sub-assembly.

      Text in Illustration
      *a Protective Tape
    2. B001AKL

      Detach the 2 clips and 2 guides and remove the No. 2 instrument panel speaker panel sub-assembly.

  43. REMOVE FRONT NO. 4 SPEAKER ASSEMBLY

    Click here

  44. REMOVE FRONT NO. 2 SPEAKER ASSEMBLY

    Tech Tips

    Use the same procedure for the RH and LH sides Click here.

  45. REMOVE REAR NO. 4 AIR DUCT

    B001ATG

    1. Fold back the front floor carpet.

    2. Detach the clip and remove the rear No. 4 air duct.

  46. REMOVE REAR NO. 2 AIR DUCT

    B0018FW

    1. Fold back the front floor carpet.

    2. Detach the clip and remove the rear No. 2 air duct.

  47. REMOVE NO. 2 COOLER AIR DUCT

    B001AK3

    1. Remove the No. 2 cooler air duct.

  48. REMOVE INSTRUMENT PANEL SAFETY PAD ASSEMBLY

    B001ALZE01
    Text in Illustration
    *a Lock Slider

    1. Pull and slide the lock slider in the direction indicated by the arrow to release the connector lock and disconnect the passenger airbag connector.

      Note

      When handling the passenger airbag connector, take care not to damage the airbag wire harness.

    2. Disconnect the connector and detach the clamps.

    3. Loosen the bolt and disconnect connector A.

    4. Remove the bolt and disconnect the wire harness.

    5. Remove the 2 passenger airbag installation bolts <E>.

      B00185GE01
      Text in Illustration
      *a Passenger Airbag Connector *b Connector A
      *c Bolt *d Passenger Airbag Installation Bolt <E>
    6. Remove the 2 bolts <C>.

    7. Remove the 6 bolts <F>.

    8. Remove the 2 nuts <G> and instrument panel safety pad assembly.

      B001AIGE01
      Text in Illustration
      *a Bolt <C> *b Bolt <F>
      *c Nut <G> - -