THROTTLE BODY INSTALLATION

CAUTION / NOTICE / HINT

Note

This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click here

Tech Tips

Perform "Inspection After Repairs" after replacing the throttle body with motor assembly.


PROCEDURE


  1. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY (for Bank 2)

    Tech Tips

    Perform "Inspection After Repairs" after replacing the throttle body with motor assembly.



    1. B006CIKC01
      *a Protrusion
      *b Groove

      Install a new gasket to the intake air surge tank assembly with intercooler with the protrusion of the gasket.

    2. B006BXQC01
      *a Protrusion
      *b Groove

      Install a new gasket to the No. 2 air tube assembly with the protrusion of the gasket.

    3. Connect the No. 4 water by-pass hose to the throttle body with motor assembly and slide the clip to secure the hose.

    4. Connect the No. 6 water by-pass hose to the throttle body with motor assembly and slide the clip to secure the hose.

    5. Install the throttle body with motor assembly and No. 2 air tube assembly to the intake air surge tank assembly with intercooler with the 4 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    6. Connect the throttle body with motor assembly connector.

    7. Install the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    8. Attach the 3 wire harness clamps.

    9. Install the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  2. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY (for Bank 1)

    Tech Tips

    Perform "Inspection After Repairs" after replacing the throttle body with motor assembly.



    1. B006A2WC01
      *a Protrusion
      *b Groove

      Install a new gasket to the intake air surge tank assembly with intercooler with the protrusion of the gasket.

    2. B006EXTC01
      *a Protrusion
      *b Groove

      Install a new gasket to the No. 1 air tube assembly with the protrusion of the gasket.

    3. Connect the No. 3 water by-pass hose to the throttle body with motor assembly and slide the clip to secure the hose.

    4. Connect the No. 5 water by-pass hose to the throttle body with motor assembly and slide the clip to secure the hose.

    5. Install the throttle body with motor assembly and No. 1 air tube assembly to the intake air surge tank assembly with intercooler with the 4 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    6. Connect the throttle body with motor assembly connector.

    7. Install the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    8. Attach the 3 wire harness clamps.

    9. Install the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  3. INSTALL NO. 2 AIR TUBE ASSEMBLY


    1. Connect the No. 2 air tube assembly with the clip and clamp.

      Torque:
      6.3 N*m  { 64 kgf*cm, 56 in.*lbf }

    2. Connect the No. 2 air tube connector.

    3. Connect the No. 5 air hose to the No. 1 turbo pressure sensor and slide the clip to secure the hose.

    4. Connect the wire harness with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  4. INSTALL NO. 1 AIR TUBE ASSEMBLY


    1. Connect the No. 1 air tube assembly with the clip and clamp.

      Torque:
      6.3 N*m  { 64 kgf*cm, 56 in.*lbf }

    2. Connect the No. 1 air tube connector.

    3. Connect the No. 4 air hose to the No. 1 turbo pressure sensor and slide the clip to secure the hose.

    4. Connect the wire harness with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  5. ADD ENGINE COOLANT

    Click here

  6. INSPECT FOR COOLANT LEAK

    Click here

  7. INSTALL AIR CLEANER ASSEMBLY LH

    Click here

  8. INSTALL AIR CLEANER ASSEMBLY RH

    Click here

  9. INSTALL RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY LH

    Click here

  10. INSTALL RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY RH

    Click here

  11. INSTALL LOWER RADIATOR AIR DEFLECTOR

    Click here

  12. INSTALL UPPER RADIATOR SUPPORT SEAL

    Click here

  13. INSTALL RADIATOR COVER PLATE

    Click here

  14. INSTALL V-BANK COVER SUB-ASSEMBLY

    Click here