VACUUM PUMP(for V35A-FTS) INSTALLATION

CAUTION / NOTICE / HINT

PROCEDURE

1. INSTALL VACUUM PUMP ASSEMBLY

   
   

   1. When reusing the vacuum pump assembly:

      
      

      1. 

         Install a new No. 1 vacuum pump O-ring to the vacuum pump assembly.

   2. 

      *a	Coupling Teeth
      *b	Groove

      Install the vacuum pump assembly so that the coupling teeth of the vacuum pump assembly and groove of the camshaft are engaged.

      Note

      
      

      • Ensure that the vacuum pump assembly is installed securely.

      • Be careful not to pinch the No. 1 vacuum pump O-ring.

   3. 

      Using an 8 mm socket wrench, install the vacuum pump assembly with the 3 bolts.

      Torque:

      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note

      After installation, check that there are no gaps between the matching surfaces and that the vacuum pump assembly is not installed at an angle.

   4. Align the connector with the vacuum pump assembly, and push them together until the connector makes a "click" sound.

      Note

      
      

      • Check that there is no foreign matter on the connecting parts.

      • After connecting the connector, check that the vacuum pump assembly and connector are securely connected by pulling on them.

2. INSTALL WIRING HARNESS CLAMP BRACKET

   
   

   1. 

      install the wiring harness clamp bracket with the bolt.

      Torque:

      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

   2. Engage the clamp.

3. INSTALL NO. 1 WATER BY-PASS TUBE

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4. CONNECT OUTLET HEATER WATER HOSE

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5. CONNECT INLET HEATER WATER HOSE

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6. CONNECT ENGINE WIRE HARNESS

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7. INSTALL NO. 1 VACUUM SWITCHING VALVE ASSEMBLY

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8. INSTALL V-BANK COVER BRACKET

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9. CONNECT FUEL VAPOR FEED PIPE

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10. INSTALL THROTTLE W/MOTOR BODY ASSEMBLY

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11. ADD COOLANT (for Intercooler)

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12. INSPECT FOR COOLANT LEAK (for Intercooler)

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13. INSTALL FENDER APRON BRACE SUB-ASSEMBLY RH

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14. INSTALL CENTER NO. 2 COWL TOP VENTILATOR LOUVER

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15. INSTALL HOOD TO COWL TOP SEAL

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16. INSTALL RADIATOR COVER PLATE

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17. INSTALL V-BANK COVER SUB-ASSEMBLY

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18. INSPECT VACUUM PUMP OPERATION

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