DESCRIPTION
By using the starter delay circuit, the engine stop and start ECU can activate the ST NO. 2 relay (for starter motor operation) after activating the ST NO. 1 relay (for starter pinion operation) to operate the starter assembly.
WIRING DIAGRAM
CAUTION / NOTICE / HINT
Note
When replacing the engine stop and start ECU with a new one, make sure to download the previous status (number of starter operations) of the old engine stop and start ECU. After replacing the engine stop and start ECU, turn the engine switch on (IG) and wait 20 seconds, then confirm that "OK" is displayed for the Data List item [Stop&Start Operating Permission (Discharged Oil Pump Air)]. Then upload the previous status (number of starter operations) to the engine stop and start ECU.
After replacing the engine stop and start ECU or air conditioning amplifier assembly, reset and perform learning of the air conditioning information in the engine stop and start ECU.
After replacing the engine stop and start ECU or airbag ECU assembly, clear and calibrate the deceleration sensor zero point in the engine stop and start ECU.
After replacing the starter assembly, perform initialization of the number of starter operations stored in the engine stop and start ECU.
When the starter assembly is replaced, "ST NO. 1 relay" and "ST NO. 2 relay" must be also replaced.
After turning engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.
Inspect the fuses for circuits related to this system before performing the following procedure.
After replacing the engine stop and start ECU, perform learning of the external backup boost converter (eco run vehicle converter assembly).
PROCEDURE
CHECK CRANKING
Turn the engine switch on (START) and check that the engine cranks.
| Result | ||||||
|---|---|---|---|---|---|---|
|
| B |
|
PERFORM ACTIVE TEST USING GTS (STARTER(HOOD CLOSE)) Click here |
| A |
|
PERFORM ACTIVE TEST USING GTS (STARTER(HOOD CLOSE))
Check that the engine hood is closed.
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Turn the GTS on.
Enter the following menus: Powertrain / Stop and Start / Active Test / Starter(Hood Close).
| Tester Display |
|---|
| Starter(Hood Close) |
Check whether the engine cranks while the Active Test [Starter(Hood Close)] is being performed.
Note
The Active Test [Starter(Hood Close)] is stopped automatically 3 seconds after the starter assembly begins operating.
| Standard |
|---|
| Engine cranks |
| Result | |||
|---|---|---|---|
|
| OK |
|
GO TO DTC P160300 (CONFIRM CAUSE OF ENGINE STALL) Click here |
| NG |
|
CHECK HARNESS AND CONNECTOR (BIN1 AND BIN2 TERMINALS POWER SOURCE CIRCUIT)
| *a | Front view of wire harness connector (to Engine Stop and Start ECU) |
Disconnect the engine stop and start ECU connector.
Measure the voltage according to the value(s) in the table below.
| Standard Voltage | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR (ENGINE STOP AND START ECU - BATTERY) |
| OK |
|
CHECK HARNESS AND CONNECTOR (IG1 TERMINAL POWER SOURCE CIRCUIT)
| *a | Front view of wire harness connector (to Engine Stop and Start ECU) |
Disconnect the engine stop and start ECU connector.
Turn the engine switch on (IG).
Measure the voltage according to the value(s) in the table below.
| Standard Voltage | ||||||
|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| NG |
|
CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - JUNCTION BLOCK ASSEMBLY LH) Click here |
| OK |
|
CHECK HARNESS AND CONNECTOR (+B TERMINALS POWER SOURCE CIRCUIT)
| *a | Front view of wire harness connector (to Engine Stop and Start ECU) |
Disconnect the engine stop and start ECU connectors.
Turn the engine switch on (IG).
Measure the voltage according to the value(s) in the table below.
| Standard Voltage | ||||||
|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR (ENGINE STOP AND START ECU - NO. 1 INTEGRATION RELAY) |
| OK |
|
CHECK HARNESS AND CONNECTOR (IG2 TERMINALS POWER SOURCE CIRCUIT)
| *a | Front view of wire harness connector (to Engine Stop and Start ECU) |
Disconnect the engine stop and start ECU connectors.
Turn the engine switch on (IG).
Measure the voltage according to the value(s) in the table below.
| Standard Voltage | ||||||
|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| NG |
|
CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - JUNCTION BLOCK ASSEMBLY LH) Click here |
| OK |
|
CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - BODY GROUND)
Disconnect the engine stop and start ECU connectors.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | ||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| OK |
|
REPLACE ENGINE STOP AND START ECU Click here |
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - JUNCTION BLOCK ASSEMBLY LH)
Disconnect the engine stop and start ECU connector.
Disconnect the junction block assembly LH connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
| OK |
|
INSPECT JUNCTION BLOCK ASSEMBLY LH
Remove the junction block assembly LH.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| NG |
|
REPLACE JUNCTION BLOCK ASSEMBLY LH Click here |
| OK |
|
CHECK HARNESS AND CONNECTOR (NO. 1 INTEGRATION RELAY - JUNCTION BLOCK ASSEMBLY LH)
Disconnect the No. 1 integration relay connector.
Disconnect the junction block assembly LH connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| OK |
|
REPLACE NO.1 INTEGRATION RELAY Click here |
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - JUNCTION BLOCK ASSEMBLY LH)
Disconnect the engine stop and start ECU connector.
Disconnect the junction block assembly LH connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| OK |
|
REPLACE JUNCTION BLOCK ASSEMBLY LH Click here |
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
PERFORM ACTIVE TEST USING GTS (STARTER(HOOD CLOSE))
Check that the engine hood is closed.
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Turn the GTS on.
Enter the following menus: Powertrain / Stop and Start / Active Test / Starter(Hood Close).
| Tester Display |
|---|
| Starter(Hood Close) |
Check whether the engine cranks while the Active Test [Starter(Hood Close)] is being performed.
Note
The Active Test [Starter(Hood Close)] is stopped automatically 3 seconds after the starter assembly begins operating.
| Standard |
|---|
| Engine cranks |
| Result | ||||||
|---|---|---|---|---|---|---|
|
| B |
|
CHECK ENGINE STOP AND START ECU (STA AND STA2 SIGNAL) Click here |
| A |
|
READ VALUE USING GTS (NEUTRAL SWITCH)
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Turn the GTS on.
Enter the following menus: Powertrain / Stop and Start / Data List / Neutral Switch.
| Tester Display |
|---|
| Neutral Switch |
In accordance with the display on the GTS, read the Data List.
| OK | ||||||||
|---|---|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| OK |
|
CHECK HARNESS AND CONNECTOR (CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) - PARK/NEUTRAL POSITION SWITCH ASSEMBLY) Click here |
| NG |
|
INSPECT PARK/NEUTRAL POSITION SWITCH ASSEMBLY
Inspect the park/neutral position switch assembly.
| Result | |||
|---|---|---|---|
|
| NG |
|
REPLACE PARK/NEUTRAL POSITION SWITCH ASSEMBLY Click here |
| OK |
|
CHECK HARNESS AND CONNECTOR (CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) - ST NO. 1 RELAY)
Disconnect the certification ECU (smart key ECU assembly) connector.
Remove the ST NO. 1 relay from the No. 1 engine room relay block.
Disconnect the engine stop and start ECU connector.
Disconnect the ECM connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | ||||||||
|---|---|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| OK |
|
PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE Click here |
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
CHECK HARNESS AND CONNECTOR (CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) - PARK/NEUTRAL POSITION SWITCH ASSEMBLY)
Disconnect the certification ECU (smart key ECU assembly) connector.
Disconnect the park/neutral position switch assembly connector.
Disconnect the engine stop and start ECU connector.
Disconnect the ECM connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
| OK |
|
CHECK CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) (STAR SIGNAL)
| *a | Front view of wire harness connector (to Engine Stop and Start ECU) |
Disconnect the engine stop and start ECU connector.
Measure the voltage according to the value(s) in the table below.
| Standard Voltage | ||||||
|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| OK |
|
PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE Click here |
| NG |
|
GO TO SMART ENTRY AND START SYSTEM Click here |
CHECK ENGINE STOP AND START ECU (STA AND STA2 SIGNAL)
Connect an oscilloscope to the STA, STA2 and DGND terminals of the engine stop and start ECU connector.
| *1 | (ST NO. 1 Relay) |
| *2 | (ST NO. 2 Relay) |
| *3 | 0.03 to 0.06 seconds |
Check the waveform immediately after turning the engine switch on (START).
| Item | Condition |
|---|---|
| Tester Connection | A60-21 (STA) - A60-6 (DGND) A60-23 (STA2) - A60-6 (DGND) |
| Condition | Engine started by engine switch operation |
| Result | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|
|
Note
After replacing the engine stop and start ECU, make sure that the drive plate and ring gear sub-assembly and starter pinion gear are not excessively worn. A malfunction in the delay circuit may cause the drive plate and ring gear sub-assembly or starter pinion gear to be worn or damaged.
| B |
|
REPLACE ENGINE STOP AND START ECU Click here |
| C |
|
CHECK HARNESS AND CONNECTOR (BIN1 AND BIN2 TERMINALS POWER SOURCE CIRCUIT) Click here |
| D |
|
GO TO STEP 22 Click here |
| A |
|
INSPECT RELAY (ST NO. 1 RELAY AND ST NO. 2 RELAY)
Inspect the ST NO. 1 relay.
Inspect the ST NO. 2 relay.
| Result | |||
|---|---|---|---|
|
| NG |
|
REPLACE RELAY (ST NO. 1 RELAY OR ST NO. 2 RELAY) |
| OK |
|
CHECK HARNESS AND CONNECTOR (ST NO. 1 RELAY AND ST NO. 2 RELAY - BATTERY)
| *1 | No. 1 Engine Room Relay Block |
| *2 | ST NO. 1 relay |
| *3 | ST NO. 2 Relay |
Remove the ST NO. 1 relay and ST NO. 2 relay from the No. 1 engine room relay block.
Measure the voltage according to the value(s) in the table below.
| Standard Voltage | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
| OK |
|
CHECK HARNESS AND CONNECTOR (ST RELAY AND ST NO. 2 RELAY - STARTER ASSEMBLY)
Remove the ST NO. 1 relay and ST NO. 2 relay from the No. 1 engine room relay block.
Disconnect the starter assembly connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
| OK |
|
CHECK HARNESS AND CONNECTOR (ST NO. 1 RELAY AND ST NO. 2 RELAY - BODY GROUND)
Remove the ST NO. 1 relay and ST NO. 2 relay from the No. 1 engine room relay block.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
| OK |
|
CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - ST NO. 1 RELAY)
Disconnect the engine stop and start ECU connector.
Remove the ST NO. 1 relay from the No. 1 engine room relay block.
Disconnect the certification ECU (smart key ECU assembly) connector.
Disconnect the park/neutral position switch assembly connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
| OK |
|
CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - ST NO. 2 RELAY)
Disconnect the engine stop and start ECU connector.
Remove the ST NO. 2 relay from the No. 1 engine room relay block.
Disconnect the ECM connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
| OK |
|
CHECK STARTER SIGNAL (OUTPUT WAVEFORM)
Connect the positive (+) lead of an oscilloscope to the positive (+) battery terminal and the negative (-) lead to the negative (-) battery terminal.
While cranking the engine, count the number of times the waveform drops.
| Standard |
|---|
| Waveform drops 2 times |
| Result | ||||||
|---|---|---|---|---|---|---|
|
| B |
|
INSPECT STARTER ASSEMBLY Click here |
| A |
|
INSPECT STARTER INRUSH CURRENT REDUCTION RELAY
| *1 | Starter Assembly |
| *a | B Terminal |
| *b | M Terminal |
Disconnect the cable from the negative (-) battery terminal.
Disconnect terminals B and M of the starter inrush current reduction relay.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | ||||||
|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| NG |
|
INSPECT STARTER ASSEMBLY (M TERMINAL) Click here |
| OK |
|
INSPECT STARTER ASSEMBLY (WIRE HARNESS)
| *1 | Starter Assembly |
| *a | Inspect Part |
| *b | B Terminal |
| *c | C Terminal |
Disconnect the cable from the negative (-) battery terminal.
Disconnect terminal B of the starter inrush current reduction relay.
Disconnect terminal C of the starter assembly.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | ||||||
|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| OK |
|
REPLACE STARTER ASSEMBLY Click here |
| NG |
|
REPAIR OR REPLACE WIRE HARNESS |
INSPECT STARTER ASSEMBLY (M TERMINAL)
| *1 | Starter Assembly |
| *a | Inspect Part |
| *b | M Terminal |
Disconnect the cable from the negative (-) battery terminal.
Disconnect terminal M of the starter inrush current reduction relay.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | ||||||
|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| OK |
|
REPLACE STARTER INRUSH CURRENT REDUCTION RELAY Click here |
| NG |
|
REPLACE STARTER ASSEMBLY Click here |
INSPECT STARTER ASSEMBLY
Inspect the starter assembly.
| Result | |||
|---|---|---|---|
|
| OK |
|
PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE Click here |
| NG |
|
REPLACE STARTER ASSEMBLY Click here |
CHECK HARNESS AND CONNECTOR (BIN1 AND BIN2 TERMINALS POWER SOURCE CIRCUIT)
| *a | Front view of wire harness connector (to Engine Stop and Start ECU) |
Disconnect the engine stop and start ECU connector.
Measure the voltage according to the value(s) in the table below.
| Standard Voltage | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR (ENGINE STOP AND START ECU - BATTERY) |
| OK |
|
CHECK HARNESS AND CONNECTOR (IG1 TERMINAL POWER SOURCE CIRCUIT)
| *a | Front view of wire harness connector (to Engine Stop and Start ECU) |
Disconnect the engine stop and start ECU connector.
Turn the engine switch on (IG).
Measure the voltage according to the value(s) in the table below.
| Standard Voltage | ||||||
|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| NG |
|
CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - JUNCTION BLOCK ASSEMBLY LH) Click here |
| OK |
|
CHECK HARNESS AND CONNECTOR (+B TERMINALS POWER SOURCE CIRCUIT)
| *a | Front view of wire harness connector (to Engine Stop and Start ECU) |
Disconnect the engine stop and start ECU connectors.
Turn the engine switch on (IG).
Measure the voltage according to the value(s) in the table below.
| Standard Voltage | ||||||
|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR (ENGINE STOP AND START ECU - NO. 1 INTEGRATION RELAY) |
| OK |
|
CHECK HARNESS AND CONNECTOR (IG2 TERMINALS POWER SOURCE CIRCUIT)
| *a | Front view of wire harness connector (to Engine Stop and Start ECU) |
Disconnect the engine stop and start ECU connectors.
Turn the engine switch on (IG).
Measure the voltage according to the value(s) in the table below.
| Standard Voltage | ||||||
|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| NG |
|
CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - JUNCTION BLOCK ASSEMBLY LH) Click here |
| OK |
|
CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - BODY GROUND)
Disconnect the engine stop and start ECU connectors.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | ||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| OK |
|
REPLACE ENGINE STOP AND START ECU Click here |
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - JUNCTION BLOCK ASSEMBLY LH)
Disconnect the engine stop and start ECU connector.
Disconnect the junction block assembly LH connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
| OK |
|
INSPECT JUNCTION BLOCK ASSEMBLY LH
Remove the junction block assembly LH.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| NG |
|
REPLACE JUNCTION BLOCK ASSEMBLY LH Click here |
| OK |
|
CHECK HARNESS AND CONNECTOR (NO. 1 INTEGRATION RELAY - JUNCTION BLOCK ASSEMBLY LH)
Disconnect the No. 1 integration relay connector.
Disconnect the junction block assembly LH connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| OK |
|
REPLACE NO.1 INTEGRATION RELAY Click here |
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - JUNCTION BLOCK ASSEMBLY LH)
Disconnect the engine stop and start ECU connector.
Disconnect the junction block assembly LH connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| OK |
|
REPLACE JUNCTION BLOCK ASSEMBLY LH Click here |
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |