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WINDSHIELD GLASS REMOVAL

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  1. Click here

    PRECAUTION

    Note:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).

  2. Click here

    DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

  3. Click here

    REMOVE CENTER ROOF DRIP SIDE FINISH MOULDING LH


    1. Remove the center roof drip side finish moulding (Click here).

  4. Click here

    REMOVE CENTER ROOF DRIP SIDE FINISH MOULDING RH

    Tip:

    Use the same procedure described for the LH side.

  5. Click here

    REMOVE FRONT WIPER ARM HEAD CAP


    1. A01IRPA

      Using a screwdriver, remove the front wiper arm head cap.

      Tip:

      • Tape the screwdriver tip before use.

      • Use the same procedure for all front wiper arm head caps.

  6. Click here

    REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH


    1. A01INFE

      Remove the nut and front wiper arm and blade assembly LH.

  7. Click here

    REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH


    1. A01IT06

      Remove the nut and front wiper arm and blade assembly RH.

  8. Click here

    REMOVE HOOD TO COWL TOP SEAL


    1. A01IQHZ

      Using a clip remover, detach the 7 clips and 2 claws, and remove the hood to cowl top seal.

  9. Click here

    REMOVE COWL TOP VENTILATOR LOUVER LH


    1. A01INVH

      Detach the 2 claws and 2 guides, and remove the center cowl top ventilator louver.

    2. A01ISIY

      Remove the clip.

    3. Detach the 6 claws and 5 guides, and remove the cowl top ventilator louver LH.

  10. Click here

    REMOVE COWL TOP VENTILATOR LOUVER RH


    1. A01IUL4

      Remove the clip.

    2. Detach the 4 claws and 5 guides, and remove the cowl top ventilator louver RH.

  11. Click here

    REMOVE FRONT DOOR SCUFF PLATE LH


    1. Detach the 8 claws and 2 clips, and remove the front door scuff plate.

  12. Click here

    REMOVE FRONT DOOR SCUFF PLATE RH

    Tip:

    Use the same procedure described for the LH side.

  13. Click here

    REMOVE COWL SIDE TRIM BOARD LH


    1. Detach the 2 clips and guide, and remove the cowl side trim board.

  14. Click here

    REMOVE COWL SIDE TRIM BOARD RH

    Tip:

    Use the same procedure described for the LH side.

  15. Click here

    REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH


    1. Remove the front door opening trim weatherstrip.

  16. Click here

    REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH

    Tip:

    Use the same procedure described for the LH side.

  17. Click here

    REMOVE FRONT PILLAR GARNISH LH


    1. Pull the upper part of the garnish toward the inside of the cabin and detach the 2 clips.

      Tip:

      Allow the front pillar garnish to hang by the front pillar garnish clip.

      Table 1. Text in Illustration
      *1 Front Pillar Garnish Clip
    2. A01ISK0E01

      Turn the end of the front pillar garnish clip 90° with needle-nose pliers and remove it from the front pillar garnish.

      Note:

      • Front pillar garnish clips are reusable if they are not removed from the vehicle and have no damage.

      • Replace the front pillar garnish clips with new ones if they are removed from the vehicle.

      Tip:

      Tape the tips of the needle-nose pliers before use.

      Table 2. Text in Illustration
      *1 Front Pillar Garnish Clip
      *2 Protective Tape

    3. Detach the 2 claws and remove the front pillar garnish.

    4. A01IR1KE01

      w/ Curtain Shield Airbag:

      Protect the curtain shield airbag assembly.


      1. Completely cover the airbag with a cloth or nylon sheet and secure the ends of the cover with adhesive tape as shown in the illustration.

        Note:

        Cover the curtain shield airbag with a protective cover as soon as the front pillar garnish is removed.

        Table 3. Text in Illustration
        *1 Curtain Shield Airbag Assembly
        *2 Adhesive Tape
        *3 Protective Cover
  18. Click here

    REMOVE FRONT PILLAR GARNISH RH

    Tip:

    Use the same procedure described for the LH side.

  19. Click here

    REMOVE MAP LIGHT ASSEMBLY


    1. Using a moulding remover, detach the 4 clips.

    2. Disconnect the connector and remove the map light.

  20. Click here

    REMOVE INNER REAR VIEW MIRROR ASSEMBLY (w/o EC Mirror)


    1. A01IR3D

      Slide the inner rear view mirror in the direction indicated by the arrow in the illustration while pulling down the claw to remove the mirror.

  21. Click here

    REMOVE INNER REAR VIEW MIRROR STAY HOLDER COVER (w/ EC Mirror)


    1. A01IU7CE01

      Detach the 2 claws and slide the inner rear view mirror stay holder cover in the direction indicated by the arrow in the illustration.

    2. A01IPI6

      Detach the 6 claws and remove the inner rear view mirror stay holder cover.

  22. Click here

    REMOVE INNER REAR VIEW MIRROR ASSEMBLY (w/ EC Mirror)


    1. A01IQVEE01

      Disconnect the connector.

    2. Using a T20 "TORX" socket wrench, remove the screw and inner rear view mirror.

  23. Click here

    REMOVE NO. 1 RAIN SENSOR COVER (w/ Rain Sensor)


    1. A01IPUT

      Using moulding remover A, detach the 3 claws and disconnect the rain sensor cover.

    2. A01IOSH

      Detach the 2 claws and remove the rain sensor cover.

  24. Click here

    REMOVE NO. 2 RAIN SENSOR COVER (w/ Rain Sensor)


    1. A01IOJG

      Using a screwdriver, detach the 2 claws and remove the No. 2 rain sensor cover.

  25. Click here

    REMOVE RAIN SENSOR (w/ Rain Sensor)


    1. A01ISMX

      Detach the 2 claws and remove the rain sensor.

      Note:

      Do not touch the silicon mixture directly with a finger.

    2. A01INSW

      Disconnect the connector.

      Note:

      Do not touch the silicon mixture directly with a finger.

  26. Click here

    REMOVE VISOR ASSEMBLY LH


    1. Using a moulding remover, detach the 2 clips and remove the visor.

  27. Click here

    REMOVE VISOR ASSEMBLY RH

    Tip:

    Use the same procedure described for the LH side.

  28. Click here

    REMOVE VISOR HOLDER

    Tip:

    Use the same procedure for the other visor holder.


    1. Turn the visor holder clockwise approximately 45° and pull it out as shown in the illustration.

    2. Detach the 2 claws and remove the visor holder.

  29. Click here

    REMOVE ASSIST GRIP ASSEMBLY

    Tip:

    Use the same procedure for the other assist grip.


    1. Using a clip remover, detach the 4 claws.

      Note:

      Do not forcibly pry the assist grip plugs to prevent them from being deformed.

      Tip:

      • Gently pry the assist grip plugs as shown in the illustration to detach the claws.

      • Tape the clip remover tip before use.

      Table 4. Text in Illustration
      *1 Protective Tape

    2. Pull off the 2 assist grip plugs by hand.

    3. A01IT3X

      Detach the 2 clips and remove the assist grip.

    4. Remove the 2 clips from the vehicle body.

  30. Click here

    REMOVE ROOF HEADLINING ASSEMBLY


    1. Partially remove the roof headlining.

      Tip:

      It is not necessary to completely remove the roof headlining. Slightly lower the front section of the roof headlining so that the windshield glass can be removed in a later step. Refer to the following procedure (Click here).

  31. Click here

    REMOVE WINDSHIELD OUTSIDE MOULDING


    1. Using a knife, cut off the moulding as shown in the illustration.

      Note:

      Be careful not to damage the vehicle body.

      Table 5. Text in Illustration
      *1 Cut
      *2 Body
      *3 Moulding
      *4 Windshield Glass

    2. Pull the shaded area shown in the illustration by hand to remove the windshield outside moulding.

      Tip:

      Make a partial cut in the moulding. Then pull and remove it by hand.

  32. Click here

    REMOVE WINDSHIELD GLASS


    1. Apply protective tape to the outer surface of the vehicle body to prevent scratches.

    2. From the interior, insert a piano wire between the vehicle body and glass as shown in the illustration.

    3. Tie objects that can serve as handles (for example, wooden blocks) to both wire ends.

      Note:

      • When separating the glass from the vehicle, be careful not to damage the vehicle paint or interior/exterior ornaments.

      • To prevent the instrument panel from being scratched when removing the glass, place a plastic sheet between the piano wire and instrument panel.

      Table 6. Text in Illustration
      *1 Plastic Sheet
      *2 Protective Tape
      *3 Stopper
      *4 Piano Wire
    4. A01IU8LE07

      Place matchmarks on the glass and vehicle body at the locations indicated in the illustration.

      Note:

      Matchmarks do not need to be placed if not reusing the glass.

      Table 7. Text in Illustration
      *1 Matchmark

    5. w/ Windshield Deicer System:

      Disconnect the windshield deicer connector.

    6. Cut through the adhesive by pulling the piano wire around the glass.

      Note:

      Leave as much adhesive on the vehicle body as possible when removing the glass.

    7. Disconnect the stoppers.

    8. Using suction cups, remove the glass.

  33. Click here

    REMOVE NO. 2 WINDSHIELD GLASS STOPPER


    1. A01IN1SE01

      Using a scraper, remove the 2 No. 2 windshield glass stoppers.

      Table 8. Text in Illustration
      *1 for 1-piece Type *2 for 2-piece Type
      *3 No. 1 windshield glass stopper *4 No. 2 windshield glass stopper
      Note:

      • The stoppers are located on the windshield glass sub-assembly as shown in the illustration. Be careful not to damage the windshield glass when removing the stoppers.

      • To prevent the windshield glass sub-assembly from dropping when performing this operation, be sure to hold the windshield glass sub-assembly using suction cups.

      Tip:

      Depending on the vehicle specifications, a 1-piece or 2-piece type stopper is used.

  34. Click here

    REMOVE WINDOW GLASS ADHESIVE DAM


    1. Using a scraper, remove the dam.

  35. Click here

    REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)


    1. Remove the 2 windshield glass stoppers.

  36. Click here

    CLEAN VEHICLE BODY


    1. Clean and shape the contact surface of the vehicle body.


      1. On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.

        Note:

        Be careful not to damage the vehicle body.

        Tip:

        Leave as much adhesive on the vehicle body as possible.

        Table 9. Text in Illustration
        *1 Adhesive
        *2 Vehicle Body

    2. Clean the contact surface of the vehicle body with cleaner.

      Tip:

      Even if all the adhesive has been removed, clean the vehicle body.