REAR CRANKSHAFT OIL SEAL INSTALLATION

Note

for Manual Transaxle:

When the transaxle is removed, be sure to use a new clutch release with bearing cylinder and new installation bolts. Removal of the transaxle allows the compressed clutch release with bearing cylinder to return to its original position, and dust could damage the seal of the clutch release with bearing cylinder, possibly causing clutch fluid leaks.


  1. INSTALL ENGINE REAR OIL SEAL


    1. A01ISTDE02

      Apply MP grease to the lip of a new oil seal.

      Note


      • Do not allow foreign matter to contact the lip of the oil seal.

      • Do not allow MP grease to contact the dust seal.

    2. Using SST and a hammer, tap in the oil seal until its surface is flush with the edges of the cylinder block and crankcase.

      SST
      09223-15030
      09950-70010   ( 09951-07100 )

      Note


      • Wipe off any extra grease from the crankshaft.

      • Do not tap in the oil seal at an angle.

  2. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for CVT)


    1. A01IRT9E01

      Using SST, hold the crankshaft.

      for 86 mm (3.39 in.) Bolt Pitch Type:

      SST
      09213-58014   ( 91551-80840 )
      09330-00021

      for 64 mm (2.52 in.) Bolt Pitch Type:

      SST
      09213-54015
      09330-00021

      Tech Tips

      For the 64 mm (2.52 in.) bolt pitch type, the part number of the installation bolt for SST (crankshaft pulley holding tool) is 91551-00850 (quantity: 2).

    2. A01INE8E02

      Install the front spacer, drive plate and rear spacer onto the crankshaft.

    3. A01IP9QE03

      Clean the bolts and bolt holes.

    4. Apply adhesive to 2 or 3 threads at the end of the 8 bolts.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
      Text in Illustration
      *1 Adhesive
    5. A01IU7YE03

      Install the 8 bolts and uniformly tighten bolts in several steps in the sequence shown in the illustration.

      Torque:
      88 N*m  { 897 kgf*cm, 65 ft.*lbf }
  3. INSTALL CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY (for Manual Transaxle)


    1. Install the clutch release with bearing cylinder assembly Click here.

  4. INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transaxle)


    1. A01IRT9E01

      Using SST, hold the crankshaft.

      for 86 mm (3.39 in.) Bolt Pitch Type:

      SST
      09213-58014   ( 91551-80840 )
      09330-00021

      for 64 mm (2.52 in.) Bolt Pitch Type:

      SST
      09213-54015
      09330-00021

      Tech Tips

      For the 64 mm (2.52 in.) bolt pitch type, the part number of the installation bolt for SST (crankshaft pulley holding tool) is 91551-00850 (quantity: 2).

    2. A01IP9QE03

      Clean the bolts and bolt holes.

    3. Apply adhesive to 2 or 3 threads at the end of the bolts.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
      Text in Illustration
      *1 Adhesive
    4. A01IPVGE01

      Uniformly install and tighten the 8 bolts in several steps in the sequence shown in the illustration.

      Torque:
      49 N*m  { 500 kgf*cm, 36 ft.*lbf }
    5. A01INNME01

      Mark the top of the bolts with paint.

    6. Retighten the 8 bolts an additional 90° in the same sequence.

    7. Check that the paint marks are now at a 90° angle to the top.

  5. INSTALL CLUTCH DISC ASSEMBLY (for Manual Transaxle)

    A01IQUJE01

    1. Insert SST into the clutch disc assembly, and then attach them both to the flywheel sub-assembly.

      SST
      09301-00210

      Note

      Insert the clutch disc assembly in the correct direction.

  6. INSTALL CLUTCH COVER ASSEMBLY (for Manual Transaxle)

    A01IS32E01
    Text in Illustration
    *1 Matchmark
    *2 Temporarily Install

    1. Align the matchmark on the clutch cover assembly with the one on the flywheel sub-assembly.

    2. Following the order shown in the illustration, tighten the 6 bolts, starting with the bolt located near the knock pin at the top.

      SST
      09301-00210
      Torque:
      19 N*m  { 195 kgf*cm, 14 ft.*lbf }

      Tech Tips


      • Following the order in the illustration, tighten the bolts evenly one at a time.

      • Move SST up and down, right and left lightly after checking that the clutch disc assembly is in the center, and tighten the bolts.

  7. INSPECT AND ADJUST CLUTCH COVER ASSEMBLY (for Manual Transaxle)


    1. A01IT4GE01

      Using a dial indicator with a roller instrument, check the diaphragm spring tip alignment.

      Maximum misalignment
      0.5 mm (0.0196 in.)

      If the misalignment is more than the maximum, using SST, adjust the diaphragm spring tip alignment.

      SST
      09333-00013
  8. INSTALL MANUAL TRANSAXLE ASSEMBLY


    1. Install the manual transaxle assembly Click here.

  9. INSTALL CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY


    1. Install the continuously variable transaxle assembly Click here.

  10. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE


    1. Install the engine assembly with transaxle Click here.