HOOD LOCK CONTROL CABLE ASSEMBLY INSTALLATION


  1. INSTALL HOOD LOCK CONTROL CABLE ASSEMBLY (for LHD)


    1. Pass the hood lock control cable assembly into the engine compartment.

      A01NLMHE01
      Text in Illustration
      *1 Hood Lock Control Cable *2 Stopper

    2. Pass the cable through the upper radiator support.

    3. Engage the clamps as shown in the illustration.

  2. INSTALL HOOD LOCK CONTROL CABLE ASSEMBLY (for RHD)


    1. Pass the hood lock control cable assembly into the engine compartment.

      A01NJ5LE01
      Text in Illustration
      *1 Hood Lock Control Cable *2 Stopper

    2. Pass the cable through the upper radiator support.

    3. Engage the clamps as shown in the illustration.

  3. INSTALL HOOD LOCK CONTROL LEVER SUB-ASSEMBLY


    1. A01NIH3

      Connect the hood lock control cable assembly to install the hood lock control lever sub-assembly.

    2. A01NIRN

      Engage the 3 claws and install the hood lock control lever sub-assembly.

  4. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (for LHD)


    1. Engage each clamp.

    2. Connect each connector.

    3. A01NN6J

      Engage the claw and 2 guides.

    4. Install the No. 1 instrument panel under cover sub- assembly with the 2 screws <D>.

  5. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (for RHD)


    1. Engage each clamp.

    2. Connect each connector.

    3. A01NJ6F

      Engage the claw and 2 guides.

    4. Install the No. 1 instrument panel under cover sub- assembly with the 2 screws <D>.

  6. INSTALL HOOD LOCK ASSEMBLY (for LHD)


    1. A01NISB

      Apply MP grease to the sliding areas of the lock.

    2. A01NIJC

      Connect the hood lock control cable assembly.

    3. Connect the connector.

    4. A01NLOK

      Install the hood lock assembly with the 2 bolts and hood lock nut.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    5. A01NI1R

      Install a new hood lock nut cap.

  7. INSTALL HOOD LOCK ASSEMBLY (for RHD)


    1. A01NME4

      Apply MP grease to the sliding areas of the lock.

    2. A01NMST

      Connect the hood lock control cable assembly.

    3. Connect the connector.

    4. A01NLYO

      Install the hood lock assembly with the 2 bolts and hood lock nut.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    5. A01NNDB

      Install a new hood lock nut cap.

  8. INSTALL HOOD LOCK CONTROL CABLE COVER (for LHD)


    1. A01NMRC

      Engage the clamp.

    2. Install the hood lock control cable cover with the 3 screws.

  9. INSTALL HOOD LOCK CONTROL CABLE COVER (for RHD)


    1. A01NNBE

      Engage the clamp.

    2. Install the hood lock control cable cover with the 3 screws.

  10. INSTALL LOW PITCHED HORN ASSEMBLY (for LHD)


    1. A01NJR2

      Install the low pitched horn assembly with the bolt.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

    2. Connect the connector.

  11. INSTALL HIGH PITCHED HORN ASSEMBLY (for RHD)


    1. A01NIXM

      Install the high pitched horn assembly with the bolt.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

    2. Connect the connector.

  12. INSTALL SMOG VENTILATION SENSOR (for RHD)


    1. A01NNA9

      Engage the guide.

    2. Install the smog ventilation sensor with the bolt.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    3. Connect the connector.

  13. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)


    1. A01NKRXE01

      Tighten the 3 bolts on the millimeter wave radar sensor assembly.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

      Tech Tips

      Tighten the bolts in the order indicated in the illustration.

    2. Connect the connector.

  14. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY (for LHD)


    1. A01NK8LE01

      Install the outer cowl top panel sub-assembly with the 4 bolts, 4 nuts*1 and 2 nuts*2.

      Torque:
      Nut*1
      85 N*m  { 867 kgf*cm, 63 ft.*lbf }
      Nut*2
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
      Bolt
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
    2. A01NLF6

      Engage the grommet and clamp.

    3. Connect the connector (w/ Windshield Deicer).

  15. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY (for RHD)


    1. A01NMSUE01

      Install the outer cowl top panel sub-assembly with the 4 bolts, 4 nuts*1 and 2 nuts*2.

      Torque:
      Nut*1
      85 N*m  { 867 kgf*cm, 63 ft.*lbf }
      Nut*2
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
      Bolt
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
    2. A01NJD8

      Engage the grommet.

    3. Connect the connector (w/ Windshield Deicer).

  16. INSTALL FRONT SHOCK ABSORBER CAP LH (w/ Air Suspension)


    1. A01NN8K

      Install the front shock absorber cap with the 3 nuts.

      Torque:
      14 N*m  { 143 kgf*cm, 10 ft.*lbf }

  17. INSTALL FRONT SHOCK ABSORBER CAP RH (w/ Air Suspension)

    Tech Tips

    Use the same procedure for the RH side and LH side.

  18. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY


    1. A01NLNZ

      Install the windshield wiper motor and link assembly with the 5 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

      Note

      Be careful not to damage the windshield when installing the windshield wiper motor and link assembly.

    2. A01NLD5

      w/o Deicer:


      1. Engage the clamp.

      2. Connect the connector.

    3. A01NN8N

      w/ Deicer:


      1. Engage the clamp.

      2. Connect each connector.

  19. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY


    1. Engage the 10 guides.

      A01NJOSE01

    2. Engage the 6 claws and guide <A> as shown in the illustration.

    3. Install the 2 clips to cowl top ventilator louver sub-assembly.

  20. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH


    1. Operate the wiper and stop the windshield wiper motor at the automatic stop position.

    2. A01NM0IE06
      Text in Illustration
      *1 Wiper Arm Serration
      *2 Wire Brush
      *3 Wiper Pivot Serration

      When reusing the front wiper arm and blade assembly RH:


      1. Clean the wiper arm serrations.

    3. When reusing the windshield wiper link assembly:


      1. Clean the wiper pivot serrations with a wire brush.

    4. A01NLUWE01
      Text in Illustration
      *1 Ceramic Dot

      Install the front wiper arm and blade assembly RH with the 2 nuts to the position shown in the illustration.

      Torque:
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }

      Tech Tips

      While holding the tip of the wiper blade on the glass at approximately 20 mm above the ceramic dot, press down on the wiper arm and tighten the nut. Then raise and lower the wiper arm a few times to confirm that it has settled to the specified position.

  21. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH


    1. A01NM0IE05
      Text in Illustration
      *1 Wiper Arm Serration
      *2 Wire Brush
      *3 Wiper Pivot Serration

      When reusing the front wiper arm and blade assembly LH:


      1. Clean the wiper arm serrations.

    2. When reusing the windshield wiper link assembly:


      1. Clean the wiper pivot serrations with a wire brush.

    3. A01NJORE01
      Text in Illustration
      *1 Ceramic Dot

      Install the front wiper arm and blade assembly LH with the nut to the position shown in the illustration.

      Torque:
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }

      Tech Tips

      Hold the wiper arm by hand while tightening the nut.

    4. Operate the front wipers while spraying washer fluid on the windshield glass. Make sure that the front wipers function properly and there is no interference with the vehicle body.

  22. INSTALL FRONT WIPER ARM HEAD CAP


    1. A01NM3C

      Engage the 3 claws to install the front wiper arm head cap.

  23. INSTALL FRONT FENDER TO COWL SIDE SEAL LH


    1. Wipe off any tape adhesive residue with cleaner.

    2. A01NL98E01
      Text in Illustration
      *1 Double-sided Tape

      Engage the 2 claws and install a new front fender to cowl side seal LH.

  24. INSTALL FRONT FENDER TO COWL SIDE SEAL RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  25. INSTALL FRONT FENDER TOP REINFORCEMENT SUB-ASSEMBLY LH


    1. A01NIDU

      Engage the 3 clips and 2 guides.

    2. Install the front fender top reinforcement sub-assembly LH with the clip.

    3. A01NIK8E01
      Text in Illustration
      *1 Hood to Cowl Top Seal

      Engage the clip to the hood to cowl top seal to the front fender top reinforcement sub-assembly LH.

  26. INSTALL FRONT FENDER TOP REINFORCEMENT SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  27. INSTALL FRONT BUMPER ASSEMBLY

    for Sport Package: Click here

    for Standard: Click here

  28. ADJUST MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)

    A01NJGYE01
    Text in Illustration
    *1 Approx. 10 m
    *2 Approx. 14 m

    Note


    • Perform measurements on a level surface.

    • Make sure that no large pieces of metal are within a 10 m (32.8 ft.) x 14 m (45.9 ft.) area in front of the vehicle. If possible, the surrounding area should also be free of large metal objects.


    1. Before adjusting the radar beam axis, prepare the vehicle as follows.


      1. Check the tire pressure and adjust it if necessary.

      2. Remove all excess weight from the vehicle (luggage, heavy objects, etc.).

      3. Remove the engine room side cover Click here.

      4. Remove the engine room side cover LH Click here.

      5. Remove the cool air intake duct seal Click here.

    2. w/ Air Suspension:

      Adjust the vehicle's height to the standard height.

    3. Check and adjust the vertical direction of the radar sensor.


      1. A01NLAQE01
        Text in Illustration
        *1 Level

        Remove dust, oil and foreign matter from the radar sensor's level rack.

      2. Set a level on the radar sensor's level rack.

      3. A01NKDJE01
        Text in Illustration
        *1 FR
        *2 LH
        *3 Level
        *4 Air Bubble
        *5 Bolt A

        Check that the level's air bubble is within the red frame.

        OK
        Level's air bubble is within red frame.

        If the bubble is not within the red frame, use a screwdriver to adjust bolt A until the level's air bubble is within the red frame.

        Tech Tips


        • The adjustable range within the red frame of the level is +/-0.2°.

        • The target angle is +0.2° (upward angle of 0.2°).

        Result
        Adjustment Direction Adjustment Procedure Adjustment Angle
        Vertical adjustment Upward direction: Turn bolt A to negative (-) side For every 1.4 rotations of adjustment bolt, sensor moves about 1°
        Downward direction: Turn bolt A to positive (+) side
    4. A01NLO7E01
      Text in Illustration
      *1 Millimeter Wave Radar Sensor

      Adjust the reflector height.


      1. Adjust the reflector so that the center of SST reflector is the same height as the millimeter wave radar sensor.

        SST
        09870-60000   ( 09870-60010 )
        09870-60040

        Tech Tips

        Prepare a 10 m (32.8 ft.) string, a string with a sharp-pointed weight (plumb bob), and a 5 m (16.4 ft.) tape measure.

    5. A01NLL0E01

      Place the reflector.


      1. Hang the string (with weight) from the center of the vehicle's rear emblem. Mark the vehicle's rear center point on the ground. Repeat for the front of the vehicle.

      2. A01NJXHE01

        Set one end of the 10 m (32.8 ft.) string on the vehicle's rear center point. Run the string over the vehicle's front center point to a position 5 m (16.4 ft.) beyond the vehicle's front center point, as shown in the illustration. Mark the 5 m (16.4 ft.) position.

      3. Place the reflector (SST) at the marked position.

        Note

        Perform the operation as precisely as possible.

        A01NIFBE01
        Text in Illustration
        *1 Reflector Placement Point *2 Millimeter Wave Radar Sensor Position

    6. Check the radar beam axis.


      1. Connect the intelligent tester to the DLC3.

      2. Turn the power switch on (IG).

      3. Turn the intelligent tester on, and turn the cruise control main switch on.

      4. Select "Auto" from the intelligent tester display screen. *1

      5. Select "Radar Cruise" from the display screen.

      6. Select "Radar Cruise" from the display screen.

      7. Select "Utility" from the display screen.

      8. Select "Beam Axis Adjustment" from the display screen.

      9. Follow the tester display, and select "Next".

        CAUTION:

        Do not come within 20 cm (7.87 in.) of the radar sensor.

        Note


        • Turn the cruise control main switch on before pressing Next.

        • Make sure there is at least 20 cm (7.87 in.) between the radar sensor and any nearby individuals.

      10. Check the following items on the laser cruise divergence data screen.

        CAUTION:

        While using the intelligent tester's beam axis adjustment mode, the actual direction and angle of the radar sensor may be different from the intelligent tester's data. In such a case, the deviation is displayed on the combination meter's multi-information display.


        1. Confirm that the distance value is approximately 5 m (16.4 ft.).

          Tech Tips


          • A value between 0.0 m (0.0 ft.) and 6.3 m (20.7 ft.) is indicated.

          • If the distance is 0.0 m (0.0 ft.), the sensor cannot detect the target. Reconfirm that there is no metal in the specified area in front of the vehicle (refer to the NOTICE at the beginning of this adjustment procedure).

        2. Confirm that the left/right side value is between 0.0 m (0.0 ft.) and 6.3 m (20.7 ft.).

          Tech Tips

          If the distance is 0.0 m (0.0 ft.), the sensor cannot detect the target. Reconfirm that there is no metal in the specified area in front of the vehicle (refer to the NOTICE at the beginning of this adjustment procedure).

    7. Check and adjust the horizontal direction of the radar sensor.


      1. Check that the divergence of the radar beam axis is 0°.

        Standard
        0° (Both right and left)

        If the axis is not as specified, use a screwdriver to adjust bolt B until the divergence of the radar beam axis is 0°.

      2. A01NLNRE01
        Text in Illustration
        *1 Bolt B

        Based on the measured divergence of the beam axis, turn and adjust bolt B for horizontal adjustment of the millimeter wave radar sensor using a screwdriver.

        Result
        Adjustment Direction Adjustment Procedure Adjustment Angle
        Horizontal adjustment Right direction: Turn bolt B to positive (+) side. For every 2.5 rotations of adjustment bolt, sensor moves about 1°
        Left direction: Turn bolt B to negative (-) side.

        Tech Tips


        • If "LEFT SIDE: 1.0°" is displayed, the divergence is 1.0° in the left direction. Turn bolt B approximately 2.5 turns to the negative (-) side.

        • If the value does not change to 0°, it is possible that the sensor is aiming at something different. Reconfirm that there are no reflective materials in the surrounding area.

      3. Select "Next". The driving learning value is automatically reset.

        Tech Tips

        A buzzer will sound for 10 seconds or more.

      4. Disconnect the intelligent tester from the DLC3.

    8. Recheck and readjust the vertical direction of the radar sensor.


      1. A01NLAQE01
        Text in Illustration
        *1 Level

        Set a level on the radar sensor's level rack.

      2. A01NKDJE01
        Text in Illustration
        *1 FR
        *2 LH
        *3 Level
        *4 Air Bubble
        *5 Bolt A

        Check that the level's air bubble is within the red frame.

        OK
        Level's air bubble is within the red frame.

        If the bubble is not within the red frame, use a screwdriver to adjust bolt A until the level's air bubble is within the red frame.

        Tech Tips


        • The adjustable range within the red frame is +/-0.2°.

        • The target angle is +0.2° (upward angle of 0.2°).

        Result
        Adjustment Direction Adjustment Procedure Adjustment Angle
        Vertical adjustment Upward direction: Turn bolt A to negative (-) side For every 1.4 rotations of adjustment bolt, sensor moves about 1°
        Downward direction: Turn bolt A to positive (+) side

    9. After adjusting the radar beam axis, return the vehicle to its original condition.


      1. If any heavy items were removed from the vehicle, return them (luggage, heavy objects, etc.).

      2. Install the cool air intake duct seal Click here.

      3. Install the engine room side cover LH Click here.

      4. Install the engine room side cover Click here.

  29. INSPECT HOOD SUB-ASSEMBLY


    1. Check that the clearance measurements of areas *1 through *7 are within each standard range.

      A01NNASE01
      Standard Clearance
      Area Measurement Area Measurement
      *1 18.3 to 21.3 mm (0.720 to 0.839 in.) *2 3.5 to 6.5 mm (0.138 to 0.256 in.)
      *3 0 to 3.0 mm (0 to 0.118 in.) *4 2.3 to 5.3 mm (0.0905 to 0.209 in.)
      *5 -1.5 to 1.5 mm (-0.0591 to 0.0591 in.) *6 2.7 to 5.7 mm (0.106 to 0.224 in.)
      *7 -1.5 to 1.5 mm (-0.0591 to 0.0591 in.) - -

  30. ADJUST HOOD SUB-ASSEMBLY

    Click here