BRAKE PEDAL (for RHD) INSTALLATION

INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

1. When installing a new brake pedal stroke sensor assembly:

   Note:

   Do not break the brake pedal stroke sensor assembly lever set pin before installing it with the bolts.

   
   
   1. 

      Install a new brake pedal stroke sensor assembly with the 2 bolts.

      Table 1. Text in Illustration

      *a	Brake Pedal Stroke Sensor Assembly Lever
      *b	Brake Pedal Groove

      8.5 N*m

      87 kgf*cm

      75 in.*lbf

      Note:
      

      • Engage the brake pedal stroke sensor assembly lever with the brake pedal groove.

      • Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor assembly.

      • Check that the tip of the brake pedal stroke sensor assembly lever is protruding from the brake pedal groove.

   2. Firmly depress the brake pedal and break the brake pedal stroke sensor assembly lever set pin, and remove it.

   3. 

      Connect the connector to the brake pedal stroke sensor assembly.

2. When reusing the brake pedal stroke sensor assembly:

   
   
   1. 

      Temporarily install the brake pedal stroke sensor assembly with the 2 bolts.

      Table 2. Text in Illustration

      *a	Brake Pedal Stroke Sensor Assembly Lever
      *b	Brake Pedal Groove

      Note:
      

      • Engage the brake pedal stroke sensor assembly lever with the brake pedal groove.

      • Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor assembly.

      Tip:

      Fully tighten the 2 bolts when adjusting the brake pedal stroke sensor assembly.

   2. 

      Connect the connector to the brake pedal stroke sensor assembly.

INSTALL STOP LIGHT SWITCH ASSEMBLY

1. 

   Temporarily install the stop light switch assembly with the stop light switch lock nut.

   Table 3. Text in Illustration

   *1

   Lock Nut

2. 

   Turn the stop light switch assembly so that the clearance between the end of the threads and cushion is between <A>.

   Table 4. Standard Clearance

   Area	Measurement
   <A>	0.5 to 2.4 mm (0.0197 to 0.0945 in.)

   Table 5. Text in Illustration

   *1	Cushion
   *2	Stop Light Switch Lock Nut
   *3	Stop Light Switch

3. Tighten the stop light switch lock nut.

   17 N*m

   170 kgf*cm

   12 ft.*lbf

4. Connect the connector.

INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY

1. Check that the power switch is off.

2. Check that the cable is disconnected from the negative (-) battery terminal.

   CAUTION:

   Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

3. 

   Engage the claw to connect the hood lock control cable to the driver side knee airbag assembly.

4. Connect the airbag connector to the driver side knee airbag assembly.

   Note:

   When connecting any airbag connector, take care not to damage the airbag wire harness.

5. 

   Temporarily install the driver side knee airbag assembly with the 2 claws and 2 hooks.

6. Install the driver side knee airbag assembly with the 4 bolts.

   10 N*m

   102 kgf*cm

   7 ft.*lbf

   Note:

   Confirm that the driver side knee airbag assembly is installed securely without any excessive gaps and is not protruding outward.

INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY

1. Connect each connector.

2. Engage the 8 clips and 2 guides.

3. Install the lower instrument panel finish panel sub-assembly with the 2 screws <D>.

4. 

   Engage the 2 claws to close the cover as shown in the illustration.

INSTALL NO. 1 SWITCH HOLE BASE

1. Connect each connector.

2. 

   Engage the 4 claws and 2 guides to install the No. 1 switch hole base.

INSTALL INSTRUMENT PANEL GARNISH RH (w/o Airbag Cut Off Switch)

INSTALL INSTRUMENT PANEL GARNISH RH (w/ Airbag Cut Off Switch)

1. Connect the connector.

2. 

   Engage the 6 clips to install the instrument panel garnish RH.

INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

1. Engage each clamp.

2. Connect each connector.

3. 

   Engage the claw and 2 guides.

4. Install the No. 1 instrument panel under cover sub- assembly with the 2 screws <D>.

INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH

INSTALL FRONT DOOR SCUFF PLATE RH

INSTALL REAR DECK FLOOR BOX

1. 

   Install the rear deck floor box with the 3 clips.